0.18-0.5mm Polycarbonate Film for ID Card Manufacturing
HSQY polycarbonate film is designed for ID card, smart card, credit card and security document manufacturing. Available in thicknesses from 0.18mm to 0.5mm, the material can be supplied in transparent, white and customized color options for card overlays, intermediate layers and other laminated card constructions.
Polycarbonate offers a useful combination of transparency, toughness, dimensional stability and heat resistance for laminated card production. Different surface finishes, including smooth, glossy, matte and frosted options, can be discussed according to printing, lamination and personalization requirements.
For laser-personalized ID documents, buyers should specify whether a standard clear overlay or a dedicated laser-markable polycarbonate grade is required. Laser engraving performance depends on the selected formulation and should be validated with the actual personalization equipment before production.
Model: PC Film
Product Code: PC-013
Material: Polycarbonate
Thickness: 0.18mm–0.5mm
Colors: Clear, Opaque White, Milk White and Custom Colors
Surface: Smooth, Glossy, Matte and Frosted
Size: Custom Size
MOQ: 1000kg
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Polycarbonate Film for ID Cards Video
Polycarbonate Card Film Images
Clear Polycarbonate Film for Card Manufacturing
Application in ID and Smart Card Manufacturing
Printing and Laser Personalization Applications
Polycarbonate Film Specifications
| Property |
Specification |
| Model |
PC Film |
| Product Code |
PC-013 |
| Material |
Polycarbonate |
| Thickness Range |
0.18mm–0.5mm |
| Common Thickness Options |
0.18mm / 0.20mm / 0.50mm |
| Size |
Custom Size |
| Colors |
Clear / Clear with Color / Opaque White / Milk White / Custom |
| Surface |
Smooth / Glossy / Matte / Frosted |
| Transparency |
Clear grades available; light transmission depends on thickness, color, surface and test method |
| Printing |
Offset, Silk-Screen and Other Compatible Printing Processes Subject to Grade and Ink Testing |
| Laser Personalization |
Available with Suitable Laser-Markable Grade |
| Supply Format |
Sheets or Rolls According to Specification |
| Applications |
ID Cards, Smart Cards, Credit Cards, Card Overlays and Laminated Security Documents |
| MOQ |
1000kg |
Key Features of Polycarbonate Film for Card Manufacturing
Clear Optical Appearance
Transparent polycarbonate film provides good optical clarity for overlay layers, transparent card features and applications where underlying printed information must remain visible. Actual transparency depends on film thickness, surface finish and material grade.
Good Mechanical Toughness
Polycarbonate is known for its toughness compared with many conventional transparent plastics. In laminated card structures, the material can provide useful resistance to bending, handling and repeated use. Final card durability depends on the complete layer construction and lamination process.
Heat Lamination Capability
Compatible polycarbonate film layers can be laminated using controlled temperature and pressure. Card manufacturers should establish suitable lamination temperature, pressure and dwell time according to the selected PC film grades, printing system and card structure.
Multiple Surface Options
Smooth, glossy, matte and frosted surfaces can be selected according to the required appearance, printing process and finished card construction. Surface specification should be confirmed before printing and lamination trials.
Printing Compatibility
Polycarbonate card films can be evaluated with compatible offset and screen-printing systems. Ink adhesion, curing conditions and lamination compatibility should be tested using the actual film grade before mass production.
Laser-Markable Grades Available
For ID cards, driver's licenses and other personalized documents requiring laser engraving, a dedicated laser-markable polycarbonate grade should be selected. Laser contrast and engraving quality depend on the material formulation, laser wavelength, energy and personalization settings.
Polycarbonate Film Layers in Card Manufacturing
Polycarbonate cards can use different film layers to build the final document structure. The correct material should be selected according to whether the film functions as an overlay, printed layer, core layer or laser-personalization layer.
| Film Function |
Typical Requirement |
| Transparent Overlay |
Optical clarity, surface quality and reliable lamination |
| Printed Layer |
Ink adhesion, dimensional stability and lamination compatibility |
| White / Opaque Layer |
Opacity, print contrast and card-body construction |
| Laser-Markable Layer |
Dedicated laser-reactive formulation for personalized text and images |
| Intermediate Layer |
Dimensional stability and compatibility with the full laminated structure |
0.18mm, 0.20mm and 0.50mm Polycarbonate Film Options
Different film thicknesses can serve different functions within a laminated card structure. The final construction should be determined by the card manufacturer according to total card thickness, layer count, security features and lamination equipment.
0.18mm Polycarbonate Film
0.18mm film can be evaluated for selected overlay, intermediate or printed-layer applications where a relatively thin PC layer is required. Suitability depends on the complete card construction.
0.20mm Polycarbonate Film
0.20mm film offers a convenient metric thickness for laminated card production and can be supplied with different colors and surfaces according to printing and lamination requirements.
0.50mm Polycarbonate Film
0.50mm polycarbonate material is considerably thicker than a conventional thin overlay and should be selected according to the intended card body or intermediate-layer construction rather than automatically treated as an overlay film.
Applications of Polycarbonate Card Film
Identity Cards
Polycarbonate film can be used in multilayer ID card constructions requiring durable laminated layers, printed information and compatible personalization technologies.
Smart Cards
PC films can be used in selected smart card structures containing printed layers, embedded components and protective overlay materials. Layer thickness should be designed around the final card construction and embedded components.
Credit and Financial Cards
Selected polycarbonate films can be evaluated for laminated financial card structures where transparency, printing and mechanical durability are required.
Driver's Licenses and Security Documents
For identification documents requiring laser personalization or advanced security features, buyers should specify a dedicated security-document or laser-markable polycarbonate grade rather than standard clear PC film.
Transparent Card Windows
Transparent polycarbonate layers can be used in suitable card constructions that incorporate clear areas or windows. Optical quality and lamination compatibility should be validated during product development.
Printing, Lamination and Laser Personalization
Offset Printing
Compatible polycarbonate film surfaces can be evaluated for offset printing. Ink formulation, drying or curing conditions and adhesion should be checked before lamination.
Silk-Screen Printing
Screen printing can be used for selected graphic, opaque and functional layers. Printing compatibility depends on surface finish, ink system and subsequent lamination conditions.
Heat Lamination
Compatible PC layers can be consolidated through controlled heat and pressure during card manufacturing. Lamination conditions should be established for the complete material stack rather than based on one film layer alone.
Laser Engraving
Laser engraving requires a suitable laser-responsive polycarbonate formulation. Standard clear film should not automatically be assumed to produce high-contrast laser personalization. Buyers should provide the laser wavelength, machine type and personalization requirements when discussing the material.
Discuss Your Card Film Requirements
- Application: ID card, smart card, credit card, overlay, core or other card layer.
- Thickness: 0.18mm, 0.20mm, 0.50mm or other required thickness.
- Size: Required sheet dimensions or roll width.
- Color: Clear, opaque white, milk white or custom color.
- Surface: Smooth, glossy, matte or frosted.
- Printing: Offset, screen or other printing process.
- Laser Requirement: Specify if laser personalization is required.
- Lamination: Provide existing lamination temperature and card construction if available.
- Quantity: Required order volume.
Packaging and Delivery
HSQY supplies polycarbonate film in sheets or rolls according to the required specification. Protective packaging can be arranged to help maintain film surface quality during storage and international transportation.
- Sample Packaging: Small sheets or rolls packed in protective bags and cartons.
- Roll Packaging: Protective film wrapping with carton or pallet packing.
- Pallet Packaging: Export pallet configuration according to size and weight.
- Container Loading: Arranged according to sheet or roll dimensions and order quantity.
- Trade Terms: FOB, CIF and EXW subject to order agreement.
- Reference Lead Time: Approximately 7–15 days after deposit depending on specification and production schedule.
Polycarbonate Film Packaging
Quality and Documentation
For card manufacturing, buyers should evaluate thickness tolerance, surface quality, optical appearance, dimensional stability, print adhesion, lamination behavior and laser response where applicable.
Applicable technical data, quality documentation and test reports can be discussed according to the selected film grade and destination-market requirements. Company-level certifications should be distinguished from product-specific performance reports.
HSQY Quality and Certification Documents
Global Exhibitions
HSQY participates in international exhibitions to meet plastic film converters, card material buyers, distributors and industrial customers from different markets.
2017 Shanghai Exhibition
2018 Shanghai Exhibition
2023 Saudi Exhibition
2023 American Exhibition
2024 Australian Exhibition
2024 American Exhibition
2024 Mexico Exhibition
2024 Paris Exhibition
Frequently Asked Questions About Polycarbonate Card Film
What thicknesses are available?
The current product range covers approximately 0.18mm to 0.5mm, including common 0.18mm, 0.20mm and 0.50mm options. Final availability should be confirmed according to color, surface and order quantity.
Can this polycarbonate film be used as an ID card overlay?
Suitable transparent polycarbonate grades can be used as overlay or intermediate layers in laminated card constructions. The required thickness and surface should be matched to the complete card design.
Can all clear polycarbonate film be laser engraved?
No. High-contrast laser engraving requires a suitable laser-markable polycarbonate grade. Standard clear overlay film and laser-reactive film should not be treated as interchangeable materials.
What colors are available?
Clear, opaque white, milk white and customized colors can be discussed according to the card construction and printing requirements.
What surface finishes are available?
Smooth, glossy, matte and frosted surface options are listed for this product range. Final surface availability depends on thickness and production specification.
Can the film be offset printed?
Suitable polycarbonate film surfaces can be evaluated for offset printing. Ink adhesion and lamination compatibility should be tested using the actual film and ink system.
Can polycarbonate card layers be laminated without adhesive?
Compatible polycarbonate layers can be consolidated using heat and pressure in properly designed card constructions. The actual lamination process should be validated using the complete material stack.
Is 0.5mm polycarbonate film suitable as a card overlay?
A 0.5mm PC layer is substantially thicker than many conventional overlay films. It should be selected according to the full card-body design rather than automatically specified as an overlay.
What is the MOQ?
The listed minimum order quantity is 1000kg. Final MOQ should be confirmed according to thickness, color, surface, sheet or roll format and customization requirements.
Are samples available?
Sample availability can be discussed with HSQY. For card-manufacturing projects, buyers should evaluate printing, lamination, surface appearance and laser response where applicable before approving bulk production.
Please provide the required thickness, size or roll width, color, surface finish, printing method, card application, laser-personalization requirement, order quantity and destination country.
Request Samples and Bulk Pricing
About HSQY Plastic Group
HSQY Plastic Group supplies polycarbonate films, polycarbonate sheets and other plastic materials to card manufacturers, printing companies, converters, distributors and industrial buyers.
For card-manufacturing projects, buyers can discuss film thickness, color, surface finish, printing, lamination, laser-personalization requirements and customized sheet or roll dimensions with HSQY.
Contact HSQY for Polycarbonate Film Supply
