Ifilimu yokuvala enezivikelo eziphezulu PET/EVOH/PE , eyaziwa nangokuthi ifilimu yokumboza i-EVOH, ifilimu ye-oxygen-barrier ithileyi noma ifilimu ye-top-seal MAP , iyinto yokupakisha eguquguqukayo enezingqimba eziningi eyenzelwe ukudla amathreyi okudinga ukudluliswa kwe-oxygen okuncishisiwe, ukuvalwa okuthembekile kanye nokugcinwa kwegesi okulawulwayo.
Isakhiwo esijwayelekile sihlanganisa ungqimba lwangaphandle PET noma BOPET , ungqimba lwe-EVOH-oxygen-barrier, izendlalelo ze-tie noma ze-adhesive kanye nesendlalelo sokuvala esisekelwe ku-PE-based food-contact.
Isendlalelo se- PET sinikeza ukucaca, amandla okuthamba, ukuqina, ukuzinza kobukhulu kanye nokuphrinta kalula. I-EVOH inikeza isithiyo esiyinhloko se-oxygen kanye nephunga, kuyilapho isendlalelo sangaphakathi esisekelwe ku-PE sivala ukushisa endaweni yokuvala ye-PE ehambisanayo.
Umkhiqizo ojwayelekile wamanje we-HSQY uyifilimu yokuvala enesivalo esiphezulu ehloselwe ikakhulukazi i PET/PE amathreyi ehambisanayo, PET/EVOH/PE amathreyi nezinye izitsha ezine-flange yokuvala eveza indawo efanelekile esekelwe ku-PE.
Isakhiwo sokugcina sefilimu, izinga lokudluliswa komoya-mpilo, izinga lokudluliswa komoya-mpilo phakathi kwamanzi nomhwamuko, amandla okuvala uphawu kanye nokusebenza kwesikhathi sokulinda kumele kuchazwe futhi kuhlolwe ngaphansi kwezimo zokusetshenziswa okuvunyelwene ngazo.
| Wesendlalelo Sefilimu | Komsebenzi Oyinhloko | Ukucatshangelwa Kokuthengwa |
|---|---|---|
| PET noma BOPET Isendlalelo Sangaphandle | Inikeza ukucaca, ukuqina, amandla okunamathela, ukuzinza kobukhulu kanye nokuphrinta kalula | Qinisekisa igeyiji yefilimu, umswakama, ukucwebezela, ukwelashwa kwendawo, ukuncipha kanye nezidingo zokuphrinta |
| Isendlalelo Sokuphrinta | Iphatha ama-logo, ihluzo, ulwazi lomkhiqizo, ama-barcode kanye nemininingwane yokulandelela | Qinisekisa uhlangothi lokuphrinta, uhlelo lweyinki, inani lombala, ukuphindaphinda kokuphrinta kanye nendawo yophawu lwamehlo |
| I-Lamination Adhesive | Ibopha ungqimba lwe PET esivimbelweni nasesivalweni sokuvala | Qinisekisa isikhathi sokuqina, amandla okubopha, ukufuduka, iphunga elisele kanye nezidingo zokugcina |
| Izendlalelo Zokubopha | Bopha i-EVOH ku-PE noma kwezinye izendlalelo ezizungezile | Qinisekisa ukumelana nokwehlukaniswa kwezakhi kanye nesakhiwo esiphelele esihlanganisiwe |
| Isendlalelo Sesithiyo se-EVOH | Ihlinzeka ngesithiyo esiyinhloko se-oxygen, igesi kanye nephunga | Isithiyo sincike ebangeni le-EVOH, ukujiya, izinga lokushisa kanye nomswakama ohlobene |
| Isendlalelo Sokuvala Esisekelwe ku-PE | Ivala ifilimu ngokushisa endaweni ehambisanayo yokuvala ye-PE | Qondanisa i-sealant ne-flange ye ithileyi , izinga lokungcola kanye namandla okuvala adingekayo |
| Ukwelashwa Okulwa Nenkungu Ongakukhetha | Kunciphisa amaconsi amanzi abonakalayo endaweni ebheke ukudla | Qinisekisa izinga lokushisa lokugcwalisa, izimo zokugcina ezibandayo kanye nesikhathi sokusebenza esidingekayo |
Ukwehliswa kokudluliswa komoya-mpilo: I-EVOH inganciphisa kakhulu ukungena komoya-mpilo uma ivikelwe ngaphakathi kwesakhiwo esiklanywe kahle esinezingqimba eziningi.
MAP ukugcinwa kwegesi: Isivalo esinomkhawulo ophezulu singasiza ekugcineni i-carbon dioxide, i-nitrogen noma amanye amagesi okupakisha akhethiwe.
Ukuvikelwa kwephunga: I-EVOH isiza ukunciphisa ukulahleka kwephunga elifiselekayo kanye nokungena kwephunga langaphandle.
Ukulawulwa kokukhishwa kwe-oksijini: Ukwehla kokuvezwa kwe-oksijini kunganciphisa ukushintsha kombala, ukusha, ukonakala kokunambitheka kanye nokukhishwa kwezakhamzimba ekudleni okufanele.
Ukupakishwa okusobala: Izendlalelo ezicacile PET , EVOH kanye ne-PE zivumela ukubonakala komkhiqizo ngaphandle kokuthembela ku-aluminium foil.
Ukuvikelwa kwemishini: PET noma BOPET kunikeza ukuqina, amandla okunamathela kanye nokuphathwa kwewebhu okuzinzile.
Ukuphrinta ngokwezifiso: Indawo yangaphandle PET isekela ukumaka, imiyalelo kanye nokulandelela.
Isithiyo esiphakeme akusho ukuthi ifilimu eyodwa ingaqinisekisa ukuphepha kokudla noma isikhathi sokuphelelwa yisikhathi. I ithileyi , uphawu, ingxube yegesi, inhlanzeko kanye nochungechunge olubandayo nakho kumele kusebenze kahle.
I-EVOH iyinto ephumelelayo yokuvimbela umoya-mpilo, kodwa ukusebenza kwayo kokuvimbela igesi kuyazwela umswakama kanye nomswakama ohlobene.
Ngenxa yalesi sizathu, i-EVOH ivame ukufakwa phakathi kwe-PE noma ezinye izendlalelo ezingamelani nomswakama esikhundleni sokusetshenziswa njengendawo yokuxhumana nokudla eveziwe noma indawo engaphandle.
Umphumela we-OTR olinganiswe ngaphansi kwezimo zelebhu eyomile akufanele wethulwe ngokuzenzakalelayo njengokusebenza okuqinisekisiwe kwephakheji yokudla okubandayo okumanzi.
Noma yiliphi izinga lokudluliswa komoya-mpilo elishiwo kufanele likhombe:
Izinga lokuhlola
Izinga lokushisa lokuhlola
Umswakama ohlobene ohlangothini ngalunye lwefilimu
Ubukhulu befilimu
Ukuqondiswa kwefilimu
Amayunithi okuhlola
Kungakhathaliseki ukuthi inani lisebenza efilimini noma ephaketheni eliphelele
Ithebula elilandelayo lifingqa umkhiqizo wamanje ojwayelekile we-HSQY onesivalo esikhulu sokukhiya. Amanani okugcina aqinisekisiwe kufanele avele kudatha yobuchwepheshe evunyiwe impahla yeshidi kanye nencazelo yokuthenga.
| Uhlobo Lomkhiqizo | Ifilimu yokumboza enezivikelo eziphakeme ithileyi |
| Isakhiwo Sezinto | PET noma BOPET / EVOH / PE inhlanganisela ye-laminate noma i-coextrusion-lamination enezingqimba eziningi |
| Uhlobo Lokuvala Olujwayelekile | I-Lock seal noma i-weld seal |
| Inketho Yokuhluba Okulula | Kudinga ibanga lokuvala elilula elithuthukisiwe elihlukile |
| Ubukhulu Bokubhekisela | Cishe 0.052–0.09 mm, noma 52–90 μm |
| Ububanzi Bokugoqa | Cishe 150–900 mm, kanye nokusika okwenziwe ngokwezifiso okutholakalayo |
| Ububanzi Obukhethiwe | 180 mm, 320 mm, 400 mm, 640 mm kanye nobubanzi obungokwezifiso |
| Ubude beRoli Yereferensi | Cishe ama-500 m, ubude bokugoqa ngokwezifiso buyatholakala |
| Ububanzi be-Core | Kwenziwe ngokwezifiso ngokwemishini yokuvala engu- ithileyi |
| Ukubukeka | Kuphrintiwe okucacile noma okwenziwe ngokwezifiso |
| Ubuningi Bereferensi | Cishe 1.36 g/cm³ yomkhiqizo ojwayelekile obhalisiwe |
| Isithiyo Se-Oxygen | Izinga lokuvimbela eliphezulu; chaza i-OTR eqondiwe kanye nezimo zokuhlola |
| Isithiyo Somswakama | Kuxhomeke kusakhiwo; chaza i-WVTR eqondiwe kanye nezimo zokuhlola |
| Ukulwa nenkungu | Akufakiwe ebangeni elijwayelekile lamanje; ukuthuthukiswa ngokwezifiso kungaxoxwa ngakho |
| Ukusetshenziswa kwe-microwave kanye ne-oven | Akufanelekile ezingeni elijwayelekile lamanje |
| Ukusetshenziswa kwefriji | Akucacisiwe ngebanga elijwayelekile lamanje |
| Isicelo Sethreyi Eyinhloko | Iyahambisana PET/PE , PET/EVOH/PE kanye ne-PE-seal-surface amathreyi |
| Izindlela Zokupakisha | Ukuvalwa kwe-atmospheric ithileyi , ukushaja igesi MAP kanye ne-vacuum-and-gas MAP ngemva kokuqinisekiswa |
| Imishini Ehambisanayo | Imishini yokuvala ithileyi eyenziwe ngesandla, ezenzakalelayo kanye nezenzakalelayo ngokuphelele |
| I-MOQ Yereferensi | Cishe i-1,000 kg ngencazelo ngayinye |
| Isikhathi Sokuhola Esibhekiselwe Ku- | Cishe izinsuku eziyi-10-15 ngemuva kokufaka idiphozithi kanye nokuvunyelwa kokugcina kwemininingwane |
| Ukuphrinta | Ukuphrinta kwe-flexographic noma i-gravure kuyatholakala ngephrojekthi |
Umkhiqizo wamanje uyizinga lokuvala elikhiyiwe. Amazinga okuxebuka kalula, okuvimbela inkungu, okushisa okuphansi kanye nokushisa adinga izakhiwo ezihlukene futhi akufanele kuthathwe ngokwencazelo ejwayelekile.
| I-Barrier Metric | Lokho Ekulinganisa | Lokho Umthengi Okufanele Akucacise |
|---|---|---|
| I-OTR | I-oksijini edlula endaweni yefilimu echaziwe esikhathini esichaziwe | Inani eliphezulu, izinga lokuhlola, izinga lokushisa, umswakama ohlobene, ukujiya kanye namayunithi |
| I-WVTR | Umhwamuko wamanzi udlula endaweni yefilimu echaziwe ngokuhamba kwesikhathi | Inani eliphezulu, izinga lokuhlola, izinga lokushisa, i-gradient yomswakama kanye namayunithi |
| Ukungena kwe-oxygen okugcwele | I-oksijini engena ngesivalo, ithileyi , uphawu, amakhona, imigodi kanye nokuvuza kwephakeji | Usayizi wephakethe, isithiyo ithileyi , ububanzi besivalo, indlela yokuvuza, isikhathi sokugcina kanye nomoya-mpilo osele owamukelekayo |
| Ukugcinwa Kwegesi | Amandla okugcina ukwakheka kwegesi okukhethiwe okungu- MAP | Ingxube yokuqala yegesi, indawo yekhanda, ukuphefumula komkhiqizo, izinga lokushisa lokugcina kanye nezikhawu zokuhlola |
Umphumela we-OTR wefilimu kuphela awumeleli ukungena komoya-mpilo kwephakheji ephelele ithileyi .
Umkhiqizo wamanje we-HSQY PET/EVOH/PE usebenzisa isakhiwo se-lock-seal noma se-weld-seal.
Ifilimu yokuvala ikhiye ikhethwa lapho ukuphepha kwephakeji, ukugcinwa kwegesi, ukumelana nokuvuza kanye nokuqina kwezokuthutha kubaluleke kakhulu kunokuvuleka kwabathengi.
Iphakheji yokuvala ikhiye ingadinga ukunqunywa, ukubhobozwa noma ukudatshulwa ukuze kufinyelelwe ekudleni. Akufanele ithengiswe njengokuxebuka okulula ngaphandle kokuthi kuhlolwe i-sealant ehlutshuliwe ethuthukisiwe.
Buyekeza okuhlobene ifilimu yokumboza enezivikelo eziphezulu PET/EVOH/PE .
Ifilimu evimbela kakhulu ehlubuka kalula ihlanganisa ukuvikelwa komoya-mpilo nokuvulwa kwabathengi okulawulwayo.
Inguqulo ephumelelayo yokuhluza kalula kufanele ihlinzeke:
Ukumelana okwanele kwegesi nokuvuza ngesikhathi sokusatshalaliswa
Amandla okuqalisa ukususwa kwesikhumba alawulwayo
Amandla okusabalala kwe-peel azinzile
Ukususwa kwesivalo sesiqephu esisodwa
Ukudabuka okuncane noma ukuqhekeka
Ukuvulwa okuqhubekayo ngemva kokugcinwa esiqandisini
Ukugcinwa kwezithiyo ngemva kokuvala nokuphatha
Ukusebenza okulula kokuhlubuka kudinga ukwakheka okuhlukile kwesivalo futhi kufanele kuphathwe njengomkhiqizo owenziwe ngokwezifiso kunokushintsha kwesethingi kufilimu ejwayelekile yesivalo sokukhiya.
Ukupakishwa komoya okushintshiwe kuthatha indawo yomoya ovamile ku- ithileyi ngengxube yegesi elawulwayo ngaphambi kokuvala.
Uhlelo oluphelele MAP luhlanganisa okungaphezu kwefilimu yokumboza.
| Ingxenye ethi MAP | Kungani Kubalulekile | Isidingo Sokuqinisekisa |
|---|---|---|
| Ifilimu Yokumboza | Ilawula ukungena komoya-mpilo, ukulahleka kwegesi, ukumelana nokubhoboza kanye nokusebenza kahle kwesivalo | I-OTR, i-WVTR, ubukhulu, amandla okuvala kanye nekhwalithi yokugoqa |
| Ithreyi | Isithiyo esiphansi ithileyi singaba yindlela eyinhloko yokungena komoya-mpilo | Isakhiwo sethreyi, ungqimba lwe-EVOH, ukwakheka kwe-flange, ubukhulu kanye ne-OTR |
| Uphawu | Isivalo esinomkhawulo ophezulu asikwazi ukuvala isivalo esibuthakathaka, esingcolile noma esingaphelele | Ububanzi besivalo, izinga lokushisa, ingcindezi, isikhathi sokuhlala kanye nokuhlolwa kokuvuza |
| Ingxube Yegesi | Ukudla okuhlukene kudinga amazinga ahlukene e-oxygen, i-carbon dioxide kanye ne-nitrogen | Ukuhlushwa kwegesi kokuqala, i-oxygen esele, isilinganiso se-headspace kanye nesheduli yokuhlaziywa kwegesi |
| Umkhiqizo Wokudla | Amafutha, umswakama, i-asidi, ukuphefumula kanye ne-microbiology kuthinta izidingo zephakheji | Ukuphepha komkhiqizo, ukuhlolwa kwe-oxidation kanye nokuhlolwa kwesikhathi sokuphelelwa yisikhathi |
| Uchungechunge Olubandayo | Izinga lokushisa lithinta i-microbiology, ukuncibilika kwegesi, isithiyo sefilimu kanye nokuphefumula komkhiqizo | Ukuqinisekiswa kwezinga lokushisa lesitoreji, ezokuthutha kanye nokuboniswa kwezitolo |
Ingxube yegesi MAP eqondene nokudla kanye nesikhathi sokuphelelwa yisikhathi kufanele kusungulwe ochwepheshe abafanelekayo bokupakisha ukudla kanye nokuphepha kokudla.
I-HSQY iphinde inikeze PET/EVOH/PE isithiyo esiphezulu amathreyi kanye PET/PE amathreyi yamaphrojekthi efilimu yokuvala ahambisanayo.
| Ukuqhathanisa | i-Gas-Flush MAP | Vacuum-and-Gas MAP |
|---|---|---|
| Ukususwa Komoya | Igesi isusa ingxenye yomoya ojwayelekile | Umoya omningi uyasuswa ngaphambi kokuba kufakwe ingxube yegesi |
| Ukulawulwa Kwe-Oxygen Esele | Kuncike kakhulu ekugelezeni kwegesi, i-geometry ithileyi kanye nomklamo womjikelezo | Inganikeza umoya-mpilo osele olawulwa kakhulu uma ihlelwe kahle |
| Ubunzima Bemishini | Ngokuvamile kuphansi | Kudinga imishini yokuhlanza kanye nomjikelezo omude |
| Umphumela | Kungaba ngokushesha emikhiqizweni efanelekile | Izigaba ze-vacuum kanye negesi zinganciphisa isivinini somjikelezo |
Ifilimu ejwayelekile PET/EVOH/PE yokumboza akufanele isetshenziswe ngokuzenzakalelayo njengefilimu yokupakisha isikhumba se-vacuum.
Ifilimu ye VSP kumele ifudumale, ithambise futhi ivumelane eduze komkhiqizo ngenkathi ibopha ku ithileyi noma ibhodi elihambisanayo. Idinga ukujula kokwakheka okukhethekile, impendulo ye-vacuum, ukumelana nokubhoboza kanye nokusebenza kokuvala.
Ifilimu yokumboza eyisicaba enezivikelo eziphakeme kanye nefilimu yesikhumba se-vacuum engashintshwa ukushisa yizinhlobo ezahlukene zemikhiqizo.
| Kwezinto Zethreyi | Yokuqondiswa Kokuhambisana | Indlela Enconywayo |
|---|---|---|
| Ithreyi PET/PE | Ukusetshenziswa okuyinhloko lapho i-flange ye ithileyi iveza indawo yokuvala ye-PE ehambisanayo | Qinisekisa ibanga le-PE, i-geometry ye-flange kanye namandla okuvala ku ithileyi yangempela |
| Ithreyi PET/EVOH/PE | Kufanelekela uhlelo oluphelele olunezivikelo eziphezulu MAP lapho indawo yokuvala yangaphandle iyi-PE | Qondanisa ithileyi kanye nesithiyo sesivalo, qinisekisa ukugcinwa kwegesi bese uhlola iphakheji ephelele |
| Ithreyi Elimbozwe Nge-PE noma Nge-PE | Kungase kuhambisane nesendlalelo se-sealant esisekelwe ku-PE | Hlola amandla okuvala nokuvala kanye nokusebenza kokungcola kokuvala |
| Okucacile APET noma r Amathreyi okudla e-PET | I-flange ecacile PET ingase ingavali kahle ku-sealant ejwayelekile ye-PE | Sebenzisa ibanga elihambisanayo le PET noma elihlanganisa yonke indawo ngemva kokuhlola |
| Ithreyi Lokudla le-CPET | Ibanga elijwayelekile akufanele liphathwe ngokuzenzakalelayo njengelihambisanayo CPET noma elingasetshenziswa kuhhavini | Khetha isakhiwo sokushisa esihambisana ne CPET esizinikele |
| Ithreyi ye-PP noma ye-PP/EVOH/PP | Izindawo zokuvala ze-PP ngokuvamile zidinga isivalo esihambisana ne-PP | Sebenzisa i-EVOH/PP noma esinye isakhiwo se-PP lidding-film esifanelekile |
| PS , PVC noma i-Aluminium Tray | Ukuhambisana okujwayelekile kwe-PE-seal akufanele kucatshangelwe | Sebenzisa i-coating noma i-sealant ekhethekile ye-substrate |
| Ithreyi Yebhodi Lephepha Elimboziwe | Ukuhambisana kuncike ku-polymer liner noma i-coating ku-flange | Hlola ifilimu ngokumelene nebhodi eliqondile kanye nesakhiwo sokumboza |
Amasampula angokoqobo ithileyi , imidwebo yobuchwepheshe noma incazelo ephelele ithileyi -layer kufanele inikezwe ngaphambi kokuba kuqinisekiswe i-oda lefilimu enkulu.
Amafilimu okumboza anezivikelo eziphakeme angahlolwa inyama yenkomo, ingulube, iwundlu, inyama egayiwe, amasoseji kanye nenyama ecutshunguliwe epakishwe ngaphansi kwesimo sezulu esishintshiwe.
Amaphrojekthi okupakisha inyama angadinga futhi ukumelana nokubhoboza, ukusebenza kokuvala ukungcola, izakhiwo zokulwa nenkungu kanye nomoya-mpilo osele olawulwayo.
Izicelo zifaka phakathi izingxenye zenkukhu, i-turkey, izinkukhu ezifakwe emanzini anosawoti kanye nemikhiqizo yenkukhu elungisiwe.
Imiphetho yamathambo kanye nokukhululwa koketshezi kungadinga amandla engeziwe okubhoboza kanye nokuvalwa okuthembekile ngokusebenzisa umswakama olinganiselwe noma ukungcola kwamafutha.
Amafilimu okuvimbela e-EVOH angasetshenziswa kuma-fillet ezinhlanzi, ama-shrimp, ama-shellfish kanye nokudla kwasolwandle okulungisiwe uma kuhambisana nochungechunge olubandayo oludingekayo kanye nesimo sephakeji.
Izingxenye zikashizi, ushizi oqoshiwe, ukudla okusekelwe kubisi kanye nemikhiqizo yobisi ekhethiwe kungasebenzisa amafilimu okuvimbela ukunciphisa ukuvezwa komoya-mpilo kanye nokudluliswa kwephunga.
Izicelo zifaka inyama ephekiwe, i-pasta, ilayisi, imifino, amasoso, ama-curry kanye nokudla okupholile okulungisiwe okudinga ukugcinwa kwegesi nokuvalwa okuqinile.
Amafilimu aqinile anezivikelo eziphakeme angahlolwa ngemikhiqizo ye-deli, ama-dips, amasoso kanye nokudla okunothe ngoketshezi okudinga ukumelana okukhulu nokuvuza.
Imikhiqizo enenani eliphezulu ezwela ukubola, ukulahleka kwephunga noma ukushintsha kombala ingazuza ephaketheni lezithiyo eliklanywe kahle.
Ifilimu enezivikelo eziphakeme ayifaneleki ngokuzenzakalelayo kuzo zonke izithelo noma imifino.
Umkhiqizo wokuphefumula ungadinga ukuvuleka kwegesi okulawulwayo noma ukubhoboka okuncane. Isithiyo esiphakeme kakhulu singadala umoya ongafanele uma ukuphefumula kungacatshangwa.
Isithiyo sokulwa nenkungu kanye ne-oxygen kuyimisebenzi yefilimu ehlukile.
I-EVOH ilawula ukudluliswa kwegesi, kuyilapho ukwelashwa okulwa nenkungu kushintsha indlela amanzi ahlanganisiwe asakazeka ngayo phezu kwefilimu ebheke ukudla.
Izinga lamanje elijwayelekile le-HSQY elinezithiyo eziphakeme alifaki ukwelashwa kokulwa nenkungu. Uhlobo oluklanyelwe lokulwa nenkungu lungahlolwa ngenyama ebandayo, ukudla kwasolwandle, ushizi kanye nokupakishwa kokudla okulungele.
Ukusebenza kokulwa nenkungu kuncike ku:
Izinga lokushisa lokugcwalisa ukudla
Izinga lomswakama womkhiqizo
Isivinini sokupholisa
Izinga lokushisa lokugcina elifrijini
Ukushintshashintsha kwezinga lokushisa
Ukuqondiswa kwefilimu
Isikhathi sokugcina esidingekayo
Cha. Ifilimu ejwayelekile yamanje ye-HSQY PET/EVOH/PE yokuvala ayicacisiwe njengengafakwa kuma-microwave.
Izinhlelo zokusebenza ze-microwave zidinga ifilimu efanelekile evivinywe ngemiyalelo yangempela ye- ithileyi , ukudla, izinga lamandla, isikhathi sokushisa kanye nemiyalelo yokukhulula umusi.
Cha. Ifilimu ekhethelwe ukufudumeza ihhavini kanye ne-ovenable ithileyi ehambisanayo kuyadingeka ekusetshenzisweni kwehhavini evamile.
Izinga elijwayelekile lamanje alichazwanga njengeliphephile efrijini.
Izinga lokushisa eliphansi lidinga ukuhlolwa okuhlukile kokumelana nokushayisana, ukuguquguquka kwefilimu, isibopho se-laminate, ukumelana nokubhoboza kanye nobuqotho besivalo.
Ifilimu ejwayelekile yokumboza enezivikelo eziphakeme akufanele isetshenziswe ngokuzenzakalelayo ekucubungulweni kwe-retort.
Ukupakishwa kwe-Retort kudinga isakhiwo esikhethekile esiqinisekisiwe sokucubungula izinga lokushisa, ingcindezi, ubude besikhathi, ukwakheka kokudla kanye nokusebenza kwesithiyo sangemva kokubuyela emuva.
Ifilimu yokumboza engu- PET/EVOH/PE ingaguqulwa ibe imishini yokumboza eyenziwe ngesandla, ezenzakalelayo kanye nezenzakalelayo ngokugcwele ithileyi uma imininingwane yokugoqa kanye nokumboza ifana nomshini.
Abathengi kufanele bahlinzeke:
Umkhiqizi kanye nomodeli we-tray-sealer
Inqubo yomoya, yokushaja igesi noma yokushaja igesi
Ukuhlelwa kwamathuluzi kanye nokwakheka kwesikhala
Ububanzi befilimu
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu sokugoqa
Isiqondiso sokujika
Ukuvalwa kwe-PE ohlangothini oluvinjiwe ngaphakathi noma ngaphandle
Izinga lokushisa lokuvala
Ingcindezi yokuvala
Isikhathi sokuhlala
Isivinini sokukhiqiza
Uhlelo lokusika
Inzwa yokubhalisa ukuphrinta
MAP imishini yokulawula igesi
I-HSQY iphinde inikeze imishini yokuvala ukudla ithileyi yokuvala ukushisa okujwayelekile kanye nemigqa yokupakisha ekhethiwe MAP .
Ifasitela lokuvala liyinhlanganisela yokushisa, ingcindezi kanye nesikhathi sokuhlala ekhiqiza uphawu oluqhubekayo ngaphandle kokulimaza ifilimu noma ithileyi .
Izilingo zomugqa kufanele zihlole:
Izinga lokushisa eliphansi lokuqalisa ukuvalwa
Izinga lokushisa eliphezulu ngaphambi kwefilimu noma ukuphambuka okungu ithileyi
Ingcindezi yokuvala edingekayo
Isikhathi sokuhlala esisebenzayo esincane
Amandla okushisa
Amandla okuvala ngemva kokupholisa
Ukuqhekeka kwefilimu noma ukwehluleka kokuhlangana
Ukusebenza kokungcola kokuvala
Ukulandelela nokusika iwebhu
Imibimbi nokuvuza kweziteshi
Ukumelana nokuqhuma
I-oxygen esele
Ukugcinwa kwegesi ngesikhathi sokugcina
Amanzi, igazi, isoso, uwoyela, amafutha kanye nezinhlayiya zokudla ku-flange ye- ithileyi kungadala iziteshi zokuvuza futhi kunciphise ukugcinwa kwegesi ephaketheni.
Izinhlobo ezikhethiwe ze-sealant zingabekezelela ukungcola okulinganiselwe, kodwa akukho filimu okufanele ithathe indawo yokulawula ukugcwalisa okusebenzayo kanye nokuhlanza i-flange.
Ukuhlolwa kokungcola kufanele kusebenzise izinsalela zokudla zangempela, ithileyi , isivinini somugqa, amapharamitha okuvala kanye nomjikelezo wokulungisa ofrijini.
| Inkinga | Engabangela | Izinto Okufanele Zihlolwe |
|---|---|---|
| Ifilimu Ayivali | Indawo engahambisani ithileyi , ifilimu ebuyiselwe emuva, izinga lokushisa eliphansi noma ingcindezi enganele | I-flange yethreyi, uhlangothi lokuvala lwe-PE, izinga lokushisa, ingcindezi kanye nesikhathi sokuhlala |
| Iphakheji Ilahlekelwa Ugesi MAP | Isithiyo esiphansi ithileyi , isivalo esingaphelele, imbobo yephini, ukubhoboza noma isithintelo sefilimu esingafanele | I-Lid OTR, ithileyi OTR, ukuqhubeka kwesivalo, izinga lokuvuza kanye nomonakalo wephakheji |
| I-oksijini Esele Iphakeme Kakhulu | Ukushaja igesi okunganele, i-vacuum enganele, i-geometry engeyinhle ithileyi noma ukuvuza | umjikelezo we- MAP , ukugeleza kwegesi, izinga le-vacuum, isikhala sekhanda kanye nobuqotho besivalo |
| Ukusebenza Kwesithiyo Kuphansi Kunalokho Okulindelekile | Umswakama ophezulu, ukujiya kwe-EVOH okunganele, imigodi emincane, ukuqhekeka okugobile noma ukuqhathaniswa kokuhlolwa okungafanele | Hlola izinga lokushisa, umswakama, ukujiya, isakhiwo kanye nezimo zangempela zephakheji |
| Ukuvuza Kwephakheji | Ukungcola kokudla, imibimbi, ukubhoboza amafilimu, ukuqhekeka amathreyi noma izivalo ezingaphelele | Ukuhlanzeka kwe-flange, ubuqotho befilimu, isimo ithileyi kanye nokuqhubeka kokuvala okuphelele |
| Ukuhlukaniswa Kwamafilimu | Ukwelashwa okunamathelayo okunganele, ukushisa ngokweqile, ukuchayeka kumakhemikhali noma izendlalelo ezibuthakathaka zethayi | Amandla esibopho, i-solvent esele, isakhiwo sesendlalelo kanye nokwakheka kokudla |
| Izinyembezi noma Ukubhoboza Kwefilimu | Igeyiji enganele, imiphetho ebukhali yomkhiqizo, ukuphathwa kabi noma ukucindezeleka okukhulu kwewebhu | Ubukhulu befilimu, ukumelana nokubhoboza, ithileyi inqubo yokuklama nokuphatha |
| Ukondla Okubi Kwezingqimba | Ukushaya i-telescoping, ukuvimba, ukugoqa okungalungile noma i-coefficient engafanele yokungqubuzana | Ukwakhiwa kwe-roll, isitoreji, isiqondiso sokugoba, ukucindezeleka kanye nezilungiselelo zomshini |
Ukuhlolwa kwe-OTR: Bika izinga lokuhlolwa, izinga lokushisa, umswakama ohlobene, ukujiya kanye namayunithi.
Ukuhlolwa kwe-WVTR: Bika izinga lokuhlolwa, izinga lokushisa kanye nomswakama.
Amandla e-Lamination-bond: Qinisekisa ukumelana ne-delamination ngesikhathi sokuguqulwa, ukuvalwa kanye nokugcinwa.
Amandla okuvala: Chaza indlela yokuhlola kanye nobubanzi obamukelekayo be- ithileyi yangempela.
Ukuhlolwa kokuvuza: Sebenzisa i-vacuum, ukubola kwengcindezi, ibhamuza, udayi noma enye indlela evunyelwene ngayo.
I-oxygen esele: Kala ngokushesha ngemva kokupakisha kanye nezikhawu zokugcina ezibekiwe.
Ukwakheka kwegesi: Qapha izinguquko ku-oxygen, i-carbon dioxide kanye ne-nitrogen ngesikhathi sokugcina.
Iphrofayili yobukhulu: Qinisekisa ukuqina kwesithiyo, ukuqina kanye nekhwalithi yokugoqa.
Ukumelana nokubhoboza: Hlola ukusebenza ngokumelene nemiphetho yomkhiqizo kanye nomonakalo wokusatshalaliswa.
Ikhwalithi yokubuka nokugoqa: Hlola uboya, ukucwebezela, amajeli, imihuzuko, imibimbi, i-telescoping kanye nokuqondana komphetho.
Ukuqinisekiswa kwesikhathi sokuphelelwa yisikhathi: Hlola ukudla kwangempela bese uqedela iphakheji ngaphansi kwezimo ezihlosiwe zochungechunge olubandayo.
Isendlalelo sangaphandle PET noma BOPET singasekela ukuphrinta okwenziwe ngokwezifiso kwe-flexographic noma i-gravure.
Amaphrojekthi efilimu ephrintiwe angafaka:
Amalogo omkhiqizo
Amagama emikhiqizo
Izithako kanye nolwazi lokudla okunempilo
Imiyalelo yokugcina nokuvula
Amabhakhodi namakhodi e-QR
Izindawo zekhodi yosuku
Amafasitela omkhiqizo abonakalayo
Izimpawu zokubhalisa zama-sealers azenzakalelayo e ithileyi
Ulwazi lokulandelela kanye neqoqo
Amaphrojekthi efilimu ephrintiwe kufanele aqinisekise ubuciko, inani lemibala, ukuphindaphinda kokuphrinta, indawo yophawu lwamehlo, isiqondiso sokugoba, uhlelo lweyinki kanye nomthamo we-oda lonyaka.
Ukufaneleka kokuthintana nokudla kuncike ku- PET ephelele, i-EVOH, ungqimba lwe-tie, i-glue, i-PE sealant, i-anti-fog kanye nesakhiwo sokuphrinta.
Abathengi kufanele bacele amadokhumenti ebanga elivunyiwe ngqo, kufaka phakathi:
Idatha yobuchwepheshe impahla yeshidi
Isitifiketi sokuhlaziywa
Isimemezelo sokuxhumana nokudla
Imibiko yokuhlola ukufuduka noma ukuhambisana nomthetho
Imibiko ye-OTR kanye ne-WVTR
Indlela yokuhlola amandla esivalo
Izitatimende zezidakamizwa ezinqunyelwe
Ulwazi lokulandelela inqwaba
Imibhalo yendawo oya kuyo emakethe
I-ISO 9001 iyisitifiketi sohlelo lokuphathwa kwekhwalithi futhi akufanele inikezwe njengobufakazi obuqondene nomkhiqizo bokuthi yonke ifilimu iyahambisana nazo zonke izidingo zokuxhumana nokudla.
Ifilimu ye PET/EVOH/PE iqukethe imindeni engaphezu kweyodwa ye-polymer futhi akufanele ichazwe ngokuzenzakalelayo njengefilimu ye-mono-material noma engasetshenziswa kabusha emhlabeni wonke.
Ukuphinda kusetshenziswe kwangempela kuncike ku:
PET -isilinganiso se-PE
Okuqukethwe kwe-EVOH
Izendlalelo zethayi kanye ne-lamination adhesive
Uyinki wokuphrinta kanye nopende
Izinto zethreyi
Ikhono lokuhlukanisa isivalo ku- ithileyi
Ukungcola kokudla
Ingqalasizinda yokuqoqa nokuhlunga yendawo
Izidingo zokuklama indawo oya kuyo emakethe yokuvuselela kabusha
Amafilimu anezithiyo eziphezulu ze-PE noma i-PP angathuthukiswa njengezakhiwo ezihlukene ezigxile ekusetshenzisweni kabusha, kodwa noma yisiphi isimangalo sokusetshenziswa kabusha kufanele sisekelwe ukuhlolwa okuphelele kwephakheji.
Ubukhulu kanye nokubekezelelana okwenziwe ngokwezifiso okungu-52–90 μm
Ububanzi bokugoqa obuyi-150–900 mm ngokwezifiso
Ubude bokugoqa ngokwezifiso
Ububanzi obuyisisekelo ngokwezifiso
Isisindo somqulu ngokwezifiso kanye nobubanzi obukhulu bangaphandle
Isiqondiso sokugoba ngokwezifiso
Izinga le-EVOH elenziwe ngokwezifiso kanye nezinga lesithintelo
Ubukhulu be-EVOH ngokwezifiso
Isakhiwo se-tie-layer kanye ne-glue esenziwe ngokwezifiso
Ukwakheka kwesivalo se-PE ngokwezifiso
Amabanga okuvala noma okubopha kanzima
Amabanga okuhlubula kalula athuthukiswe ngokwahlukile
Ukwelashwa okulwa nenkungu
Ukusebenza kokungcola kokuvala
Izakhiwo ezingabhobozi
Ama-OTR kanye nama-WVTR aqondiwe ngokwezifiso
Ukuphrinta kwe-Flexographic noma i-gravure
Amamaki amehlo nokuphindaphinda kokuphrinta
Amafasitela abonakalayo nezindawo zokubhala amakhodi
Amabhokisi enziwe ngokwezifiso, amalebula kanye nama-pallet okuthumela ngaphandle
Ama-roll efilimu anezivikelo eziphakeme kufanele avikelwe emswakama, othulini, ekushiseni ngokweqile, elangeni eliqondile, ekushayweni kanye nasemonakalweni we-roll-edge.
Izinketho zokupakisha zingafaka:
Izikhwama zangaphakathi ezivikelayo
Ukuvikelwa kokuphela kokugoqa
Amabhokisi okuthumela kwamanye amazwe ngamanye
Amalebula eqembu kanye nencazelo
Ukuhlonza uhlangothi lwesivalo kanye nesiqondiso esigoqekayo
Ukugoqa kwe-Pallet
Izivikelo zasekhoneni kanye nonqenqema
Ama-pallet athunyelwa ngaphandle kokufaka ufuzo
Izimpawu zokuthumela eziqondene nekhasimende
Ama-roll kufanele ahlale emaphaketheni awo okuqala endaweni yokugcina ehlanzekile neyomile. Isikhathi esinconywayo sokugcina kanye nemibandela kufanele kuqinisekiswe ngesakhiwo sokugcina sefilimu.
Isakhiwo esichaziwe esinomkhawulo ophezulu: PET noma BOPET sinikeza amandla, i-EVOH inikeza umgoqo womoya-mpilo kanti i-PE inikeza ukuvalwa kwe- ithileyi .
Ukusebenza kokuvala nge-lock-seal: Umkhiqizo ojwayelekile wenzelwe ukuvalwa okuphephile ithileyi kanye nokugcinwa kwegesi MAP .
Amazinga okuvimbela ngokwezifiso: Ibanga le-EVOH kanye nobukhulu besendlalelo kungalungiswa ngokuya ngezinhloso ze-OTR ezivunyelwene ngazo.
Ukuguqulwa komqulu ngokwezifiso: Ubukhulu, ububanzi, ubude, umongo, ububanzi kanye nesiqondiso sokugoba kungachazwa.
Ukusekelwa kokuphrinta: Ama-logo, ihluzo, ukulandeleka, izimpawu zamehlo namafasitela abonakalayo kuyatholakala.
Ukufaniswa kwethreyi nefilimu: Izincomo zingasekelwa kumasampula PET/PE noma PET/EVOH/PE ithileyi .
Ukusekelwa komugqa we- MAP : Ifilimu ingabuyekezwa ngokuqhathanisa ne-sealer ithileyi , uhlelo lokuhlanza igesi kanye nesivinini sokukhiqiza.
Ukusekelwa kokuhlola: I-OTR, i-WVTR, amandla okuvala, ukuvuza, i-residual-oxygen kanye nezidingo ze-line-trial kungaxoxwa ngazo.
Ukuphakelwa okuphelele: I-HSQY iphinde ihlinzeke ngemishini yokuvala enezivikelo eziphezulu amathreyi , PET/PE amathreyi kanye ne ithileyi .
Isevisi yokuthumela ngaphandle: Ukulebula amaroli, ukupakisha amaphalethi kanye nokulethwa kwamanye amazwe kungahlanganiswa.
Izinto zethreyi, isakhiwo esiphelele sesendlalelo, umhlinzeki, ikhodi yomkhiqizo, umdwebo noma isampula ebonakalayo
Ubukhulu bethreyi, ububanzi beflange, ukwakheka kwegumbi kanye nesisindo sokugcwalisa
Uhlobo lokudla, okuqukethwe amafutha, umswakama, ukuphefumula kanye nokuzwela kwe-oxidation
Isikhathi sokuphila esidingekayo seshelufu kanye nokushisa kokugcina
Ingxube yegesi yokuqala MAP kanye nethagethi ye-residual-oxygen
Isilinganiso se-Headspace noma igesi kumkhiqizo
I-OTR ne-WVTR eziqondiswe ngqo kanye nezimo zokuhlola namayunithi
Isidingo sokuvala ngokukhiya, ukuhlubula kanzima noma ukuhlubula kalula
Izidingo zokulwa nenkungu kanye nokuvalwa kokungcola
Uhlobo lomshini wokuvala ithreyi, imodeli kanye nokwakheka kwamathuluzi
Uhlelo lokuhlanza igesi noma uhlelo lokuhlanza igesi kanye negesi
Isivinini somugqa wokukhiqiza
Ubukhulu befilimu, ububanzi kanye nobude bokugoqa
Ububanzi bangaphakathi be-core kanye nobubanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu somqulu kanye nesiqondiso sokugoba
Izidingo zokuphrinta, uphawu lweso, ifasitela elibonakalayo kanye nokubhala ikhodi
Izidingo zokubhala imibhalo yokuxhumana nokudla, ukufuduka, izithiyo kanye nekhwalithi
Inani lokuhlola kanye nokusetshenziswa konyaka
Izwe oya kulo, ichweba noma ikheli lokulethwa
Usuku lokwethulwa noma lokulethwa oluceliwe
Iyifilimu yokuvala enezingqimba eziningi ithileyi ehlanganisa PET noma BOPET yamandla, i-EVOH yesithiyo se-oxygen kanye nengqimba esekelwe ku-PE yokuvala endaweni ehambisanayo ye-PE.
I-EVOH inciphisa ukudluliswa komoya-mpilo, igesi kanye nephunga. Ukusebenza kwayo kuncike ebangeni le-EVOH, ukujiya, izinga lokushisa, umswakama kanye nokuvikeleka yizingqimba ezizungezile.
Ukusebenza kwesithiyo se-EVOH kuyazwela emswakama. Izendlalelo ze-PE ezingamelani nomswakama zisiza ukuvikela ungqimba lwe-EVOH ekuchayekeni ngqo komswakama.
I-OTR ilinganisa ukudluliswa komoya-mpilo, kuyilapho i-WVTR ilinganisa ukudluliswa kwamanzi nomhwamuko. Zivikela ezingozini ezahlukene zokupakisha futhi zidinga izimo zokuhlola ezahlukene.
Isigaba samanje asishicileli i-OTR eyodwa eqinisekisiwe jikelele. Abathengi kufanele bacacise inani elidingekayo kanye nokushisa, umswakama, ukujiya, okujwayelekile kanye namayunithi.
Ayikho ifilimu eyodwa engaqinisekisa ukuthi isitoreji sihlala isikhathi eside. Isithiyo sethreyi, ubuqotho besivalo, inhlanzeko, ingxube yegesi, i-microbiology yokudla, i-oxygen esele kanye nokulawulwa kwe-cold-chain nakho kumele kuqinisekiswe.
Cha. Ibanga elijwayelekile lamanje liyifilimu yokukhiya enezivikelo eziphakeme noma evala nge-weld. I-Easy-peel idinga ifomula ehlukile ye-sealant.
I-lock seal ibeka phambili ukuphepha kwephakeji kanye nokugcinwa kwegesi. Ukuhlubuka okulula kulinganisela ukuphepha kwephakeji ngokuvulwa kwamakhasimende okulawulwayo.
I-PE sealant ejwayelekile yenzelwe ikakhulukazi i- PET/PE , PET/EVOH/PE kanye nezinye i- amathreyi ezinendawo yokuvala ye-PE ehambisanayo.
Hhayi ngokuzenzakalelayo. Indawo engenalutho PET ingadinga ibanga eliqondile eliya ku- PET noma elijwayelekile.
Ukuhambisana okujwayelekile akufanele kucatshangelwe. I-PP amathreyi ngokuvamile idinga isakhiwo se-EVOH/PP esihambisana ne-PP noma isakhiwo sefilimu yokumboza esifanayo.
Ibanga elijwayelekile akufanele liphathwe ngokuzenzakalelayo njengelihambisana ne- CPET noma elingasetshenziswa kuhhavini. Kudingeka ifilimu yokuvala CPET ezinikele.
Yebo, uma ihlanganiswa ne-high-barrier ithileyi ehambisanayo, uphawu oluthembekile, ingxube yegesi efanelekile kanye nenqubo eqinisekisiwe MAP .
Ifilimu ejwayelekile yokumboza ayifaneleki ngokuzenzakalelayo ku- VSP . Ukupakishwa kwesikhumba se-vacuum kudinga ifilimu yesikhumba ekwazi ukufudumala kanye nemishini ekhethekile.
I-anti-inkungu ayifakiwe ebangeni elijwayelekile lamanje. Inguqulo ye-anti-inkungu eyenziwe ngokwezifiso ingaxoxwa ngayo.
Cha. Umkhiqizo ojwayelekile wamanje awuchazwanga njengongafakwa kuma-microwave.
Cha. Kudingeka ifilimu ekhethelwe ukufudumeza oveni kanye ne-ovenable ithileyi ehambisanayo.
Izinga elijwayelekile lamanje alichazwanga njengeliphephile efrijini. Ifilimu esezingeni eliphansi idinga ukuqinisekiswa okuhlukile.
Ububanzi obujwayelekile bamanje bungaba ngu-52–90 μm, kanti ubukhulu obulungiselelwe buyatholakala uma buqinisekiswa.
Ububanzi bokubhekisela bungaba ngu-150–900 mm. Ububanzi obukhethiwe buhlanganisa u-180 mm, 320 mm, 400 mm kanye no-640 mm.
Ubude bomgoqo ojwayelekile obhekiselwe kuwo bungaba ngu-500 m, futhi kukhona ukuguqulwa okwenziwe ngokwezifiso.
Izimbangela ezingaba khona zifaka phakathi ukungena komoya-mpilo, ukulahleka kwegesi, ukungena ithileyi , ukuvuza kwesivalo, ukuphefumula komkhiqizo kanye nokushintshashintsha kwezinga lokushisa.
Izimbangela ezivamile zifaka phakathi i-flange engahambisani ithileyi , ifilimu eguquliwe, izinga lokushisa elinganele, ingcindezi enganele noma isikhathi esifushane sokuhlala.
Izinhlobo ezikhethiwe ze-sealant zingabekezelela ukungcola okulinganiselwe, kodwa i-flange kufanele igcinwe ihlanzekile ngangokunokwenzeka.
Yebo. Ukuphrinta kungafaka ama-logo, izithako, ulwazi lomkhiqizo, ama-barcode, amakhodi e-QR, izimpawu zamehlo kanye namafasitela abonakalayo.
Kuyisakhiwo se-multi-polymer futhi akufanele sichazwe ngokuzenzakalelayo njengesingasetshenziswa kabusha emhlabeni wonke. Iphakheji ephelele idinga ukuhlolwa okuqondene nemakethe.
I-MOQ ebhekiselwe njengamanje icishe ibe yi-1,000 kg. Ubuningi bokuhlola buxhomeke esitokweni, ububanzi, isakhiwo sesithiyo kanye nezidingo zokuphrinta.
Isikhathi sokuhola esibhekiselwe cishe siyizinsuku eziyi-10-15 ngemuva kokuqinisekiswa kwediphozithi kanye nencazelo yokugcina.
Amasampula noma imiqulu yokulinga ingaxoxwa ngokuhambisana ithileyi , amandla okuvala, isithiyo, ukuhlolwa kwe- MAP -line kanye nokugcinwa kwegesi.
Ufuna umkhiqizi wefilimu yokuvala enezivikelo eziphakeme PET/EVOH/PE , umhlinzeki wefilimu yokuvala enezivikelo MAP noma ifilimu yokuvala enezivikelo ze-oxygen-barrier yokudla amathreyi ?
Xhumana ne-HSQY ukuze ucele izincomo zobuchwepheshe, ukwesekwa kokuhambisana ithileyi , izidingo ze-OTR kanye ne-WVTR, ama-trial roll, ukuphrinta ngokwezifiso, amanani efektri kanye nolwazi lokuthunyelwa kwamanye amazwe.
Isigaba Somkhiqizo
Ake Sithole Isixazululo Esifanele Sepulasitiki