Ifilimu yokuvala amathreyi e-CPET , eyaziwa nangokuthi ifilimu yokuvala ithreyi ye-CPET, ifilimu yokuvala ithreyi efakwa kuhhavini noma ifilimu yethreyi yokupheka ekulungele ukudla, iyifilimu egoqekayo eguquguqukayo eyenzelwe ukuvala amathreyi okudla e-polyethylene terephthalate acwebezelayo.
Amathileyi e-CPET avame ukusetshenziselwa ukudla okubandayo, ukudla okuqandisiwe, ukudla okuphekwa ngezindiza, imikhiqizo yokubhaka kanye nokudla okulungisiwe okungase kufudunyezwe kabusha kuma-microwave noma kuhhavini ovamile. Ifilimu yokumboza ivala ithileyi eligcwele futhi inganikeza ukumelana nokuvuza, ubufakazi bokuphazamiseka, ukuvulwa okulula, ukusebenza okulwa nenkungu, isithiyo segesi kanye nophawu oluphrintiwe.
I-HSQY inikeza amafilimu okuvala asekelwe ku-PET, ambozwe nge-BOPET kanye ne-PET/PE afakwe i-laminated ukuze kufakwe amathreyi okudla ahambisanayo e-CPET. Izinketho ezitholakalayo zifaka ifilimu ehlubuka kalula, ifilimu eqinile yokukhiya, ifilimu yokulwa nenkungu, ifilimu ephrintekayo, ifilimu engabhobozi kanye nefilimu enezivimbelo eziphakeme zokupakisha umoya okuguquliwe.
Akuwona wonke amafilimu okuvala e-CPET afanele yonke inqubo ye-microwave noma ye-oven. Ifilimu eqondile kumele ikhethwe ngokuya nge-flange yethreyi, umkhiqizo wokudla, indlela yokushisa, izinga lokushisa eliphezulu, isikhathi sokupheka kanye nomshini wokuvala ithreyi.
I-CPET iwuhlobo lwe-PET oluhlanganisiwe olwenzelwe izinhlelo zokusebenza ezidinga ukuzinza okukhulu emazingeni okushisa aphezulu. Kodwa-ke, ukumelana nokushisa kwethreyi akwenzi ngokuzenzakalelayo yonke ifilimu yokumboza ikwazi ukufudunyezwa kuhhavini.
Ifilimu yokumboza ye-CPET kumele yenze imisebenzi eminingana ngesikhathi sokupakisha, ukusatshalaliswa kanye nokushisa:
Vala ngokuqhubekayo ku-flange yethreyi ye-CPET ethile
Vikela ukuvuza ngesikhathi sokusatshalaliswa okubandayo noma okuqandisiwe
Gcina ukuguquguquka ekushiseni okuphansi
Melana nomjikelezo we-microwave noma we-oven ocacisiwe
Lawula umusi kanye nokucindezela kwephakeji yangaphakathi
Vula kahle ngaphambi noma ngemva kokushisa
Gwema ukuncibilika ngokweqile, ukudabuka noma ukuhlukanisa
Hlala uhambisana noyinki wokuphrinta, izinamathiseli kanye nokwelashwa okulwa nenkungu
Ngakho-ke ifilimu, ithileyi kanye nokudla kumele kuhlolwe njengohlelo olulodwa oluphelele lokupakisha.
Ithebula elilandelayo lifingqa izinketho ezivamile ezitholakala kulo lonke uhla lwefilimu yokumboza ithreyi ye-HSQY CPET. Imininingwane yokugcina kumele iqinisekiswe ngokuya ngebanga lefilimu elikhethiwe, isakhiwo sethreyi, ukudla okupakishiwe kanye nezimo zokushisa.
| Igama Lomkhiqizo | Ifilimu Yokumboza Engashisiswa Kakhulu Yama-CPET Food Trays |
| Izinhlobo Ezivamile Zamafilimu | Ifilimu embozwe nge-PET, ifilimu embozwe nge-BOPET, ifilimu ye-BOPET/PE, ifilimu ye-PET/PE kanye nezakhiwo ezivimbelwe kakhulu zephrojekthi ethile |
| Ububanzi Bokujiya Okuvamile | Cishe 25–60 μm |
| Ububanzi Bokujiya Okweluliwe | Amafilimu akhethiwe angenziwa ngezifiso kusukela cishe ku-23–100 μm |
| Ububanzi Obujwayelekile Obutholakalayo | Imikhiqizo ekhethiwe itholakala ngobubanzi obungu-150 mm, 230 mm, 250 mm kanye no-280 mm. |
| Ububanzi Obungokwezifiso | Ububanzi bomqhewu ngokwezifiso ngokuya ngomshini wokuvala ithreyi kanye nokwakheka kwesikhunta |
| Ubude Bokugoqa Okujwayelekile | Amamitha angu-500 emikhiqizo ejwayelekile ekhethiwe |
| Ubude Bokugoqa Ngokwezifiso | Kutholakala ngokuya ngobukhulu befilimu, isisindo somqulu, ububanzi bomqulu kanye nemikhawulo yemishini |
| Ububanzi be-Core | Kwenziwe ngokwezifiso ngokusho komshini wokuvala ithreyi wokukhulula umphini |
| Umbala | Okuphrintiwe okucacile noma okwenziwe ngokwezifiso |
| Uhlobo Lophawu | Ukuhlubuka okulula, ukuhlubuka okulawulwayo, ukuhlubuka okukhipha ukushisa, ukuvaleka kokuvala noma ukuvaleka okuqinile okuhlala njalo |
| Izinketho Zokusebenza | Ilwa nenkungu, iyaphrinteka, ivimbela kakhulu, ayibhobozi, ayibandisi, ayibandisi, ayibandisi nge-microwave kanye namazinga afakwa kuhhavini |
| Izinga Lokushisa Lokusebenza | Amabanga akhethiwe angathuthukiswa cishe ngo-45°C kuya ku-220°C; ifilimu, ithileyi kanye nephakheji lokudla eliqondile kumele kuqinisekiswe. |
| Imishini Yokupakisha | Imishini yokuvala ithreyi eyenziwe ngesandla, ezenzakalelayo kancane, ejikelezayo kanye nezenzakalelayo ngokuphelele |
| Izicelo Ezijwayelekile | Ukudla okulungisiwe, ukudla okuqandisiwe, ukudla kwezindiza, imikhiqizo yokubhaka, ukudla kwezikhungo kanye nokupakishwa kokudla okulungisiwe |
| I-MOQ Yereferensi | Cishe ama-500–1,000 kg ngokwencazelo ngayinye, kuye ngesakhiwo, ukuphrinta kanye nokwenza ngokwezifiso |
| Isikhathi Sokuhola Esibhekiselwe Ku- | Cishe izinsuku zokusebenza eziyi-10-20 ngemuva kwencazelo yokugcina kanye nokuqinisekiswa kwe-oda |
| Usekelo Lwesampula | Ifilimu noma imiqulu yesilingo yesampula ingaxoxwa ngokuyivala, ukuyiqandisa, ukuyifudumeza kabusha kanye nokuhlolwa komshini. |
Ububanzi bokushisa obuboniswe ngenhla busebenza kuphela kumazinga athile ohlelo lokusebenza. Akufanele buhunyushwe njengesilinganiso esijwayelekile sawo wonke ifilimu kulesi sigaba.
Ifilimu esuselwe ku-PET efakwa kuhhavini iklanyelwe ukubekezelela umjikelezo ojwayelekile wokushisa ihhavini noma i-microwave uma ihlanganiswa nethreyi ye-CPET ehambisanayo.
Kuye ngomklamo, ifilimu ingahlala inamathele ngesikhathi sokushisa, ikhishwe kuthreyi njengoba iphakethe lishisa, noma idinga ukususwa ngaphambi kokupheka.
Abathengi kumele baqinisekise ukuthi ifilimu ihloselwe yini:
Ukuvuselela i-microwave kuphela
Ihhavini elivamile kuphela
Ukusetshenziswa kwe-microwave efakwa kuhhavini kabili kanye ne-oven evamile
Ukususwa ngaphambi kokushisa
Ukubhoboza noma ukukhipha umoya ngaphambi kokushisa
Ukupheka kwekhefu kulandelwe ukuvulwa kwe-release
Ifilimu ehlubuka kalula yakha uphawu oluvikelekile ngesikhathi sokupakisha, ukugcinwa kanye nokuthuthwa ngenkathi ivumela umthengi ukuthi asuse isivalo kancane kancane kuthebhu yokuhlubuka ekhethiwe.
Ifilimu kufanele ihlutshulwe ibe yingcezu eyodwa eqhubekayo ngaphandle kokudabula ngokweqile, izingcezu zepulasitiki noma umonakalo ku-flange yethreyi ye-CPET.
Imikhiqizo ehlobene iyatholakala nge-HSQY's Uhla lwefilimu yokuvala ehlubula kalula ye-PET/PE .
Ifilimu yokukhipha ukushisa yenzelwe ukugcina uphawu oluqinile ngesikhathi sokugcina esiqandisini noma esiqandisini bese inciphisa ukubopha kwayo kuthreyi ye-CPET ngesikhathi sokushisa nge-microwave noma nge-oven.
Lokhu kungenza umthengi akwazi ukususa ifilimu kalula ngemva kokupheka. Izinga lokushisa lokukhululwa kanye nemiyalelo yokushisa kumele kuqinisekiswe ngokudla okuthile kanye nethileyi.
Ifilimu yokuvala ikhiya idala ukuvalwa okuqinile futhi ikhethwa lapho ukugcinwa koketshezi, ubufakazi bokuphazamiseka kanye nokuphepha kokusabalalisa kubaluleke kakhulu kunokuvula okulula.
Ifilimu ingadinga ukusika noma ukubhoboza ngaphambi kokuba ukudla kudliwe noma kufudunyezwe. Imiyalelo yokusebenza kumele icace ephaketheni eliqediwe.
Ifilimu elwa nenkungu isebenzisa isithasiselo noma isembozo ukusabalalisa umswakama ohlanganisiwe ube ungqimba oluncane olubonakalayo esikhundleni sokuvumela amaconsi abonakalayo ukuba akheke.
Iwusizo ekudleni okubandayo, emikhiqizweni yokuthengisa efrijini, ezintweni zokubhaka kanye nokudla okupakishwe kufudumele bese kupholiswa ngokushesha.
Ifilimu enezivimbelo eziphakeme iqukethe i-EVOH noma enye into evimba umoya-mpilo ukuze kuncishiswe ukungena komoya-mpilo kanye nokulahlekelwa amagesi omoya-mpilo aguquliwe.
Ingasetshenziswa ekudleni okukhethiwe okupholile, amaprotheni, amasoso kanye nezinhlelo zokusebenza ze-MAP uma kuhlanganiswa nethreyi ehambisanayo enezivikelo eziphakeme.
Ifilimu yokumboza ephrintiwe ingafaka ama-logo, amagama okudla, ulwazi lokudla okunempilo, imiyalelo yokupheka, ama-barcode, amakhodi e-QR kanye nezithombe zokukhangisa.
Amaphrojekthi efilimu ephrintiwe e-oven adinga uyinki kanye nezinamathiselo ezihlala zifanelekile ngaphansi kwezimo zokushisa ezibekiwe.
| Kohlobo Lwesivalo Sefilimu | Ukuziphatha | Indlela Yokuvula | Izicelo Ezijwayelekile |
|---|---|---|---|
| Ukuhluza Okulula | Amandla okuvala alawulwayo ngesikhathi sokugcina | Kuhlutshwa ngesandla ngaphambi noma ngemva kokufudumala ngokwemiyalelo | Ukudla okulungele abathengi, ukudla kwezindiza kanye nokupheka kwezikhungo |
| I-Peel Yokukhulula Ukushisa | Kuqina uma kubanda futhi kulula ukukuxobula ngemva kokushisa | Kukhishwe noma kuhlutshiwe ngemva komjikelezo wokupheka oqinisekisiwe | Ukudla okuqandisiwe kanye nokudla okulungiselelwe okubili okuphekwe kuhhavini |
| Isivalo Sokukhiya | Isibopho esiqinile, esiphephile futhi esingaqhekeki kalula | Ukusika, ukubhoboza noma ukuvulwa ngomshini | Ukudla okunongiwe, imikhiqizo ecebile ngoketshezi kanye nokusatshalaliswa okudinga umzamo omkhulu |
| Yesicelo | Kwesidingo Sefilimu | Kudingeka Ukuqinisekiswa |
|---|---|---|
| Isitoreji Esibandayo | Ubuqotho besivalo, ukucaca kanye nokuvikela inkungu ngokuzithandela | Ukuhlolwa kokuqina kwesivalo esiqandisiwe, ukujiya kanye nokuphelelwa yisikhathi kweshelufu |
| Isitoreji Esiqandisiwe | Ukuguquguquka kwezinga lokushisa eliphansi kanye nokumelana nokubhoboza | Ukuhlolwa kokuqandisa, ukuhlanganisa, ukushaya, ukuthuthwa kanye nokuncibilikisa |
| Ukuvuselela i-Microwave | Ifilimu yezinga le-microwave enemiyalelo echaziwe yokukhipha umoya noma yokukhipha | Izinga lokushisa lokudla, ingcindezi, ukukhishwa komusi kanye nokuhlolwa kokuvula |
| Ihhavini Elivamile | Ifilimu esuselwe ku-PET efakwe kuhhavini ethuthukiswe ngokukhethekile | Izinga lokushisa eliphezulu, isikhathi sokupheka, umthwalo wethreyi kanye nokuhlolwa kokukhishwa kwefilimu |
| I-Ovenable Ekabili | Ifilimu ivunyelwe ukusetshenziswa kokubili kuma-microwave kanye nohhavini ojwayelekile | Hlukanisa ukuhlolwa kwe-microwave kanye ne-oven usebenzisa ukudla kwangempela |
| Ukwenziwa kwe-Pasteurization | Ifilimu elaphekayo ngokushisa enophawu oluzinzile kanye nesibopho se-laminate | Isikhathi, izinga lokushisa, ingcindezi kanye nokuhlolwa kophawu ngemuva kwenqubo |
| Ukucubungula Ukubuyela Emuva | Ifilimu ezinikele yezinga lokuphendula; ifilimu ejwayelekile yokumboza i-CPET ayifaneleki ngokuzenzakalelayo | Ukuqinisekiswa okugcwele kokuphendula kokushisa, ingcindezi, ukudla kanye nesakhiwo sephakheji |
Ukuthi ifilimu ingahlala yini kuthreyi ye-CPET ngesikhathi sokupheka kuncike ngokuphelele ebangeni lefilimu elikhethiwe kanye nemiyalelo yabathengi evunyiwe.
Imiyalelo evamile yokupakisha ifaka:
Susa ifilimu ngokuphelele ngaphambi kokushisa
Hlubula ikona elilodwa ngaphambi kokulifaka kuma-microwave
Hlaba ifilimu izikhathi eziningana ngaphambi kokushisa
Shiya ifilimu inamathele bese uvumela umoya ohlanganisiwe ukuthi ukhulule umusi
Shiya ifilimu inamathele ngesikhathi sokupheka bese uyikhipha ngemuva kwalokho
Le miyalelo akufanele ikopishwe kusuka kwelinye iphakethe ngaphandle kokuqinisekisa ukudla kwangempela, ithileyi, ifilimu kanye nomjikelezo wokupheka.
Amanzi angaphakathi kokudla okulungele aphenduka umusi ngesikhathi sokufudumeza i-microwave noma i-oven. Uma iphakethe livalwe ngokuphelele futhi lingenalo uhlelo lokungenisa umoya olulawulwayo, ingcindezi yangaphakathi inganda.
Ukucindezela ngokweqile kungabangela:
Ukushaya amabhaluni efilimu
Ukwehluleka kwesivalo ngokuzumayo
Ukuvuza koketshezi olushisayo
Ukuguqulwa kwethreyi
Ukuvula okungaphephile ngemva kokushisa
Izinketho zokungenisa umoya zifaka phakathi ukubhoboza ngaphambi kwesikhathi, ukufaka i-laser scoring, ukubhoboza okuncane, ama-valve okuzikhipha umoya, imiyalelo yokulawula ukubhoboza noma ifilimu eyenzelwe ukukhulula ngengcindezi ethile.
Amathileyi e-CPET namafilimu okumboza ahambisanayo asetshenziselwa i-pasta eqandisiwe, izitsha zelayisi, ukudla kwenyama, imifino, amasoso, ama-casserole kanye nokudla okunezingxenye eziningi.
Ifilimu kufanele igcine amandla okuvala kanye nokuguquguquka phakathi nokuqandisa, ukugcinwa, ukuthuthwa kanye nokufudumala kabusha.
Ukudla okubandayo kuhlanganisa i-pasta, inyama ephekiwe, imifino, amasoso, ukudla okulungiselelwe ukudla kanye nokudla okulungiselelwe esitolo.
Amafilimu alwa nenkungu kanye namafilimu alula ukuwasusa angathuthukisa ukubonakala komkhiqizo kanye nokulula kwabathengi.
Amathileyi okudla e-CPET asetshenziselwa ukudla okuphekiwe ngendiza, izitsha eziseceleni, ama-dessert kanye nokudla okukhethekile okudinga ukulawulwa kwesabelo, ukubanda, ukuthuthwa kanye nokufudumala kabusha.
Ububanzi bokugoqa ifilimu, amandla okuvala kanye nokuziphatha kokuqhekeka kufanele kuhambisane nenqubo yokugcwalisa nokufudumala yomlungiseleli wezindiza.
Amaphakheji ezinsizakalo zokudla zezikhungo angadinga ukuvulwa okulula, ukuhlonza ukudla okucacile, ukulawula ingxenye, ukumelana nokuvuza okuthembekile kanye nemiyalelo yokushisa ephrintiwe.
Amathileyi e-CPET akhethiwe asetshenziselwa imikhiqizo yokubhaka, amaphayi, amakhekhe, ama-pudding kanye nama-dessert angase aqandiswe, athuthwe futhi afudunyezwe.
Ukukhetha ifilimu kufanele kucabangele ushukela, amafutha, uwoyela kanye namazinga okushisa endawo ngesikhathi sokushisa.
Amakhishi aphakathi, abapakishi bezinkontileka kanye nezinkampani zokulethwa kokudla zisebenzisa ukupakisha kwe-CPET kokudla okulungiselelwe ngeqembu okudinga ukugcinwa okubandayo, ukuthuthwa kanye nokufudumala okulawulwayo.
Ukupakishwa komoya okushintshiwe kuthatha indawo yomoya ovamile ngaphakathi kwephakeji ngengxube yegesi elawulwayo yezinga lokudla.
Ifilimu ejwayelekile yokumboza i-CPET akufanele ithathwe ngokuzenzakalelayo njengehlinzeka ngesithiyo esanele se-oxygen se-MAP noma sokupakisha isikhathi eside.
Iphakheji elungele i-MAP ingadinga:
Isakhiwo sethreyi esinomkhawulo ophezulu
Ifilimu yokumboza esekwe ku-EVOH
Izinga lokudluliswa komoya-mpilo elichaziwe
Izinga lokudluliswa kwamanzi nomhwamuko elichaziwe
Ingxube yegesi eqinisekisiwe
uphawu oluthembekile lwe-hermetic
I-oxygen esele elawulwayo
Ukusatshalaliswa okuqandisiwe okuzinzile
Ukusebenza okunezithiyo eziphakeme kanye nesikhathi sokuphelelwa yisikhathi sokuhweba kumele kuhlolwe kusetshenziswa ukudla kwangempela, ithileyi, ifilimu, igesi kanye nemishini yokupakisha.
Ukuvunda kuvela lapho ukudla okufudumele noma okumanzi kuvalwa bese kupholiswa kamuva. Amaconsi abonakalayo angavimba umbono womthengi ngokudla.
Ukusebenza kokulwa nenkungu kuncike ku:
Ukuqondiswa okulungile kohlangothi olulwa nenkungu
Izinga lokushisa lokudla ngesikhathi sokuvala
Okuqukethwe komswakama
Isivinini sokupholisa
Izinga lokushisa eliqandisiwe
Ubude besitoreji
Isembozo sefilimu noma izinga lokwengeza
Ukuhlolwa kokulwa nenkungu kufanele kuphinde kufane nenqubo yangempela yokugcwalisa ukudla, ukupholisa, ukugcina kanye nokushisa kabusha.
Amathreyi e-CPET avela kubakhiqizi abahlukene angasebenzisa ukwakheka kwe-resin okuhlukile, izilinganiso zokuqukethwe okuphinde kwasetshenziswa, ukwelashwa kwendawo kanye nezimo ze-flange.
Ngaphambi kokukhetha ifilimu, qinisekisa:
Umkhiqizi wethreyi kanye nekhodi yomkhiqizo
Ukwakheka kwezinto ze-CPET
Ithreyi yokuqukethwe oku-Virgin noma okuphinde kwasetshenziswa
Ububanzi be-flange yethreyi
Ukuthamba kwe-Flange kanye nokuphela kwendawo
Ukuba khona kwanoma yikuphi ukumbozwa kwesivalo
Umbala wethreyi kanye nombala
Uhlobo lophawu oludingekayo
Indlela yokupheka edingekayo
Isampula yethreyi ebonakalayo inconywa kakhulu lapho kuthuthukiswa imininingwane entsha yefilimu.
Abathengi bangabuyekeza ama-HSQY Ithreyi yokudla ye-CPET ihluka kakhulu lapho kuthuthukiswa ikhambi eliphelele lethreyi nefilimu.
Imiqulu yefilimu yokumboza ye-CPET kumele ihambisane nomshini wokuvala ithreyi, ukwakheka kwamathuluzi kanye nesivinini sokukhiqiza.
Ulwazi olubalulekile lwemishini luhlanganisa:
Umkhiqizi womshini kanye nomodeli
Ukusebenza ngesandla, okuzenzakalelayo noma okuzenzakalelayo
Isakhiwo sesikhunta sethreyi kanye nomgodi
Inani lamathileyi ngomjikelezo ngamunye wokuvala
Ububanzi obukhulu befilimu
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu sokugoqa
Isiqondiso sokuphumula
Ukuvala uhlangothi oluboshwe ngaphakathi noma ngaphandle
Iphrofayili yepuleti lokuvala
Ububanzi bokushisa bokuvala
Isikhathi sokuhlala
Ingcindezi yokuvala
Isivinini sokukhiqiza
Indlela yokusika ifilimu
Inzwa yophawu lwamehlo oluprintiwe
Umsebenzi we-MAP noma we-vacuum gas-flush
I-HSQY iphinde inikeze imishini yokuvala ithreyi yokudla yokuvala ukushisa, i-MAP kanye nemigqa yokupakisha ukudla okulungele.
Ukugcwaliswa kokudla: Ukudla okulungisiwe kugcwaliswa kuthreyi ye-CPET ekushiseni okubekiwe.
Ukuhlolwa kwe-Flange: Ukudla, isoso, uwoyela kanye nomswakama kususwa ku-flange yokuvala lapho kungenzeka khona.
Ukubekwa kwethreyi: Ithreyi egcwele ifakwa ngaphakathi kwethuluzi lokuvala.
Ukufakwa kwefilimu: Ifilimu yokumboza ibekwe ngesendlalelo sokuvala sibheke ithreyi ye-CPET.
Ukushisa nokucindezela: Ipuleti lokuvala lisebenzisa izinga lokushisa nokucindezela okuqinisekisiwe.
Isikhathi sokuhlala: Ithuluzi lihlala livaliwe isikhathi esanele ukuze ungqimba lokuvala luhlangane ne-flange yethreyi.
Ukupholisa: Iphakheji ithuthukisa amandla okuvala njengoba iphuma ethuluzini elishisayo.
Ukusikwa kwefilimu: Ifilimu ezungezile iyasikwa noma iphindwe ngokuya ngomklamo womshini.
Ukuhlolwa: Ithreyi eliqediwe liyahlolwa ukuthi alinamibimbi, ukungcola, ukuvuza kwemisele kanye nokuvalwa okungaphelele.
Ifasitela lokuvala liyinhlanganisela yokushisa, ingcindezi kanye nesikhathi sokuhlala edala uphawu oluthembekile ngaphandle kokulimaza ifilimu noma ithileyi.
Ukuhlolwa kokukhiqiza kufanele kunqume:
Izinga lokushisa eliphansi lokuqalisa ukuvalwa
Izinga lokushisa eliphezulu ngaphambi kokuhlanekezelwa kwefilimu
Isikhathi esincane sokuhlala esisebenzayo
Ingcindezi yokuvala edingekayo
Amandla okuvala ngokushesha ngemva kokuvala
Amandla okususa ukungcola ngemva kokubanda noma ukubanda
Amandla okukhuhla ngemva kokufudumala kabusha
Ukusebenza ngokungcola komswakama, uwoyela noma isosi
Ukulandelela ifilimu ngesivinini sokukhiqiza
Ukuguqulwa kwe-flange yethreyi
Ukuvuza kwephakheji nokumelana nokuqhuma
Ukwandisa izinga lokushisa lokuvala akulona ikhambi elifanele ngaso sonke isikhathi lokuvala okubuthakathaka. Ukuqondiswa kwefilimu, ingcindezi, ukuthintana kwamathuluzi, ubuso bethreyi kanye nokuhlanzeka kweflange nakho kufanele kuhlolwe.
| Inkinga | Engabangela | Izinto Okufanele Zihlolwe |
|---|---|---|
| Ifilimu Ayivali | Ifilimu engahambisani, uhlangothi lokuvala olubuyiselwe emuva, ukushisa okunganele noma ukuthintana kabi kwamathuluzi | Ibanga lefilimu, ukuqondiswa kwefilimu, i-flange yethreyi, izinga lokushisa, ingcindezi kanye nesikhathi sokuhlala |
| Isivalo Esibuthakathaka Noma Esingaguquguquki | Ukungcoliswa kokudla, i-flange engalingani, ingcindezi ephansi noma izinga lokushisa lomshini elingazinzile | Ukuhlanzeka kwe-flange, ukuba yisicaba kwamathuluzi kanye nokulawula umshini |
| Ifilimu Kunzima Ukuyikhipha | Amandla okuvala ngokweqile noma uhlobo lwefilimu olungalungile | Qinisekisa ibanga elilula lokususa futhi wehlise izinga lokushisa, ingcindezi noma isikhathi sokuhlala ngaphakathi kobubanzi obuqinisekisiwe |
| Izinyembezi noma Izingcezu Zefilimu | Amandla okuvala adlula amandla efilimu, ifilimu incane kakhulu noma ithebhu yokukhuhla ayanele | Igeyiji yefilimu, uhlobo lwesivalo, ithebhu yokuvula kanye nesimo sefilimu |
| Ukuvuza Kwephakheji | Isosi eflengeni, ukuvuza kwesiteshi, ukubhoboza amafilimu, amathileyi aqhekekile noma izivalo ezingaphelele | Ukuhlanzeka kwe-flange, ubuqotho befilimu, isimo sethreyi kanye nokuqhubeka kwesivalo |
| Amabhaluni Efilimu Ngesikhathi Sokushisa | Umfutho womusi uyanda ngaphakathi kwephakeji engavulwanga umoya | Imiyalelo yabathengi, ukwakheka kwepayipi lomoya, ukubhoboka kanye nokuziphatha kokukhipha ifilimu |
| Ifilimu Iyancipha Noma Iyaphambuka | Ukuvala noma ukushisa okuvamile kokupheka, ukuqondiswa kwefilimu okungafanele noma ibanga elingalungile | Izilungiselelo zokuvala, umjikelezo wokupheka kanye nencazelo yobuchwepheshe befilimu |
| Ama-Delaminate efilimu | Ukwelashwa okunamathelayo okunganele, ukushisa ngokweqile, ukuchayeka ku-oyela noma ukubopha okungekuhle kwe-laminate | Isibopho sokubopha, ukwakheka kokudla, indawo yokugcina kanye nezimo zokushisa |
| Ukusebenza Okubi Kokulwa Nenkungu | Uhlangothi olulwa nenkungu lubuyiselwe emuva, ibanga elingafanele noma ukufinyela ngokweqile | Ukuqondiswa kwefilimu, izinga lokushisa lokudla, ukupholisa kanye nomjikelezo wokugcina |
I-HSQY inganikeza ifilimu yokumboza ephrintiwe ngokwezifiso zokudla okudayiswayo okunophawu, ukudla kwezindiza, isevisi yokudla yesikhungo kanye nokupakishwa kwelebula yangasese.
Amaphrojekthi efilimu ephrintiwe ngokuvamile adinga:
Amafayela obuciko ahlelekayo
Ububanzi bomqulu obuqediwe
Ubude bokuphinda bokuphrinta
Inani lemibala
Izindinganiso zombala ezivunyiwe ze-Pantone noma ezivunyiwe
Phrinta isiqondiso
Indawo yophawu lwamehlo
Ukuqondiswa kwethreyi kuthuluzi lokuvala
Ukuvala uhlangothi oluboshwe ngaphakathi noma ngaphandle
Izidingo ze-microwave kanye ne-oven
Izidingo zokuthintana nokudla kanye noyinki
Uyinki wokunyathelisa kanye nezinamathiselo ze-laminate kumele zihlale zifanelekile phakathi nenqubo yokuqandisa, yokufudumeza kabusha noma yokupheka ehlosiwe.
Ukufaneleka kokuxhumana nokudla kuncike ku-resin ye-PET eqondile, isembozo sokuvala, ungqimba lwe-PE, inhlaka, ukwelashwa kokulwa nenkungu, uyinki wokuphrinta kanye nezimo zokusetshenziswa okuhlosiwe.
Abathengi kufanele bahlinzeke:
Izwe noma imakethe oya kuyo
Uhlobo lokudla
Izimo zokuxhumana ngqo nokudla
Ubude bokuxhumana
Izidingo zokugcina ezibandayo noma eziqandisiwe
Izimo zokushisa ze-microwave
Izinga lokushisa elijwayelekile lehhavini nesikhathi
Isakhiwo esiphrintiwe noma esingaphrintwanga
Izimemezelo ezidingekayo noma ukuhlolwa kokufuduka
Izidingo zezidakamizwa ezinqunyelwe
Amadokhumenti kufanele aqinisekiswe ngesakhiwo sefilimu esiqondile kanye nezimo zokusetshenziswa kunokuba kucatshangwe ukuthi asebenza kuyo yonke ifilimu yokumboza ye-CPET.
Ukuphinda kusetshenziswe kuncike ephaketheni eliphelele lethreyi nefilimu.
Umklamo wokumboza ohambisana ne-PET ungasekela ukuvuselelwa kwe-PET ngomshini ezimakethe ezithile. Kodwa-ke, i-PET/PE, i-BOPET/PE namafilimu aqukethe izinamathiselo eziningi noma ama-barrier polymer awamukeleki kuwo wonke amasistimu okuvuselela i-PET.
Izici ezithinta ukuphindeka kabusha zifaka:
Isakhiwo se-polymer yefilimu
Ukwakheka kwethreyi ye-CPET
Ikhono lokususa ifilimu kuthreyi
Ukumboza kanye nezinamathiselo zokuvala
Uyinki wokuphrinta
Amalebula nemikhono
Ukungcola kokudla
Ingqalasizinda yokuqoqa nokuhlunga yendawo
Amafilimu okuvala e-CPET akufanele achazwe njenganokubola ngaphandle kokuthi umkhiqizo oqondile uthuthukiswe futhi waqinisekiswa ngokuzimela ukuze kutholakale izinga lokubola noma lokubola kwe-compost eliqashelwayo.
Isakhiwo sefilimu esenziwe ngokwezifiso se-PET, esine-BOPET noma se-PET/PE
Ubukhulu obuphelele ngokwezifiso
Ukuziphatha okulula kokuhlubuka noma kokukhipha ukushisa
Isivalo sokukhiya noma isivalo esiqinile esihlala njalo
Amandla okususa amahlumela ngokwezifiso
Ukusebenza kwebanga lefriji
Ukusebenza kwe-microwave
Ifilimu efakwa oveni kabili
Ukwelashwa okulwa nenkungu
Isakhiwo se-EVOH esinomkhawulo ophezulu
Ama-OTR kanye nama-WVTR aqondiwe ngokwezifiso
Ukwakhiwa okumelana nokubhoboza
Umklamo wokungenisa umoya ngomusi noma onezimbobo
Ama-logo enziwe ngokwezifiso kanye nemifanekiso ephrintiwe
Ububanzi befilimu ngokwezifiso
Ubude bokugoqa ngokwezifiso
Ububanzi bomgoqo owenziwe ngokwezifiso kanye nobubanzi bomgoqo wangaphandle
Isiqondiso sokugoba ngokwezifiso
Izimpawu zokubhalisa zemigqa yokuvala ezenzakalelayo
Amabhokisi enziwe ngokwezifiso, amalebula kanye nama-pallet okuthumela ngaphandle
Ikhwalithi yefilimu ezinzile iyasiza ekunciphiseni ukuvuza kwephakeji, ukwehluleka kokupheka, ukuxebuka okungaguquki, imfucuza yokugoqa kanye nesikhathi sokungasebenzi komugqa wokuvala.
Izinto zokuhlola ezifanele zingafaka:
Isakhiwo sefilimu kanye nokuqinisekiswa kwezinto zokusetshenziswa
Ubukhulu obuphelele kanye nokubekezelelana
Ukugqoka noma ukuhambisana kwesendlalelo ngasinye
Ukubekezelelana kobubanzi bokugoqa
Ubude bomqulu kanye nesisindo
Usayizi oyinhloko kanye nobubanzi bangaphandle
Ukuqondanisa imigoqo kanye nokucindezeleka kokugoqa
Ukucaca, inkungu kanye nokucwebezela
Ukuklwebheka okungaphezulu, amajeli kanye nokungcola
Ukusebenza kokuqalisa isivalo
Amandla okuvala
Amandla okuxebuka abandayo nashisayo
Ukuhlolwa kokuklebhula nokusika amafilimu
Ukuhlolwa kokulwa nenkungu
Ukubhoboza nokusebenza kokucindezela
Ukudluliswa kwe-oksijini nomswakama uma kuchaziwe
Ukuhlolwa kokushisa kwe-microwave noma i-oven
Umbala wokuphrinta kanye nokunemba kokubhalisa
Amandla e-Lamination-bond
Ukuvikelwa kokupakishwa kanye nephalethi
Ama-CPET lidding-film rolls avame ukuvikelwa othulini, umswakama, ukuthinteka kanye nomonakalo obangelwa ukugoqa ngaphambi kokuthunyelwa.
Izinketho zokupakisha zingafaka:
Izikhwama zangaphakathi ezivikelayo
Izivikeli ze-roll-end
Amabhokisi okuthumela kwamanye amazwe ngamanye
Amalebula eqembu kanye nencazelo
Ukugoqa kwe-Pallet
Ukuvikelwa kwekhoneni kanye nomphetho
Ama-pallet athunyelwa ngaphandle kokufaka ufuzo
Izimpawu zokuthumela eziqondene nekhasimende
Ifilimu kufanele igcinwe ephaketheni layo lokuqala endaweni ehlanzekile neyomile kude nokukhanya kwelanga okuqondile, umswakama ophezulu, ukushisa okukhulu kanye nomonakalo ongokwenyama.
Ukunikezwa ngqo kwabakhiqizi: Ukusekelwa kwabakhiqizi abakulungele ukudla, abapheki bezindiza, amakhishi aphakathi, abapakishi bezinkontileka kanye nabasabalalisi bokupakisha.
Isipiliyoni sokupakisha i-CPET: I-HSQY inikeza amathileyi okudla e-CPET kanye nezixazululo zefilimu yokumboza ezihambisanayo.
Izakhiwo eziningi zefilimu: Izinketho ezimbozwe nge-PET, ezimbozwe nge-BOPET kanye nezinketho ze-PET/PE ziyatholakala.
Izinketho Zokushisa: Amafilimu akhethiwe angathuthukiswa ukuze asetshenziswe efrijini, kuma-microwave, kuhhavini kanye nasezintweni ezifakwa kuhhavini ezimbili.
Izivalo ezihlutshwa kalula neziqinile: Ukusebenza kokuvula kungalinganiswa nohlelo lokudla nokusabalalisa.
Amazinga okulwa nenkungu kanye nezithiyo eziphezulu: Amafilimu asebenzayo angasekela ukwethulwa okubandayo kanye nokupakishwa kwe-MAP.
Imininingwane yokugoqa ngokwezifiso: Ububanzi, ubude, umongo, ububanzi kanye nesiqondiso sokugoqa kungalungiswa.
Ukuphrinta ngokwezifiso: Ama-logo, ihluzo, imiyalelo yokushisa kanye nezimpawu zokubhalisa kungangezwa.
Ukuqhathaniswa kwethreyi nefilimu: Izincomo zingasekelwa kumasampula ethreyi langempela kanye nokuhlolwa kokukhiqiza.
Ukusekelwa komshini: Ifilimu ingabuyekezwa uma iqhathaniswa nemishini yokuvala esetshenziswa ngesandla, ezenzakalelayo kanye neyokuzibopha ezenzakalelayo.
Ukusekelwa kokugoqwa kwesilingo: Amasampula angahlolwa ngaphambi kokukhiqizwa kwezentengiselwano.
Isevisi yokuthumela ngaphandle: Ibhokisi, iphalethi kanye namalungiselelo okuthumela kwamanye amazwe ayatholakala.
Ukuze uthole isincomo sefilimu esinembile kanye nesilinganiso semboni, sicela unikeze ulwazi olulandelayo ngangokunokwenzeka:
Umhlinzeki wethreyi ye-CPET kanye nekhodi yomkhiqizo
Izinto zethreyi kanye nolwazi lokuqukethwe okuphinde kwasetshenziswa
Amasampula ethreyi ye-CPET ebonakalayo
Ubukhulu bangaphandle bethreyi
Ububanzi be-flange yethreyi kanye nesimo sobuso
Uhlobo lokudla kanye nezithako
Izinga lokushisa lokugcwalisa ukudla
Izimo zokugcina ezibandayo noma eziqandisiwe
Amandla e-microwave kanye nesikhathi sokushisa
Izinga lokushisa elijwayelekile lehhavini nesikhathi sokupheka
Susa, bhoboza, vula umoya noma ushiye isidingo sokupheka
Isidingo sokususa kalula, ukukhulula ukushisa noma ukuvala ngokukhiya
Isampula yefilimu ekhona noma amandla okuhluba aqondiwe
Imfuneko yokulwa nenkungu
Imfuneko ye-MAP enesithiyo esikhulu
Isikhathi sokuphelelwa yisikhathi seshelufu eliqondiwe
I-OTR noma i-WVTR edingekayo uma itholakala
Ubukhulu befilimu obudingekayo
Ububanzi befilimu nobude bokugoqa
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Ukuvala uhlangothi oluboshwe ngaphakathi noma ngaphandle
Umkhiqizi womshini wokuvala ithreyi kanye nomodeli
Izinga lokushisa lokuvala lamanje, ingcindezi kanye nesikhathi sokuhlala
Isivinini sokukhiqiza
Ifilimu ephrintiwe noma engaphrintwanga
Ubude bomsebenzi wobuciko kanye nokuphrinta okuphindaphindwayo
Imibhalo edingekayo yokuxhumana nokudla
Inani le-oda kanye nokusetshenziswa konyaka
Izwe oya kulo, ichweba noma ikheli lokulethwa
Ifilimu yokumboza ye-CPET ivame ukwenziwa ngefilimu embozwe nge-PET, ifilimu embozwe nge-BOPET noma i-PET/PE laminate. Isakhiwo esiqondile sincike kuthreyi, uhlobo lwesivalo kanye nezidingo zokushisa.
Cha. Amathreyi e-CPET avela kubakhiqizi abahlukene angaba nezinhlobo ezahlukene, okuqukethwe okuphinde kwasetshenziswa, izembozo kanye nezindawo ze-flange. Ifilimu kufanele ihlolwe ngethreyi eqondile.
Ubukhulu obuvamile bungaba ngu-25–60 μm. I-HSQY ingahlola futhi izakhiwo ezikhethiwe kusukela cishe ku-23–100 μm.
Ububanzi obujwayelekile obukhethiwe buhlanganisa u-150 mm, 230 mm, 250 mm kanye no-280 mm. Ububanzi besikhala esenziwe ngokwezifiso buyatholakala ngokuya ngomshini wokuvala kanye nesikhunta.
Imikhiqizo ekhethiwe ye-HSQY isebenzisa umqulu ojwayelekile wamamitha angu-500. Ubude bomqulu owenziwe ngokwezifiso bungakhiqizwa ngokuya ngemishini kanye nemikhawulo yesisindo somqulu.
Amafilimu akhethiwe asezingeni le-microwave angasetshenziswa ngemva kokuba imiyalelo ephelele yethreyi, ifilimu, ukudla kanye nokufudumala kabusha sekuqinisekisiwe.
Kufanele kusetshenziswe ifilimu eklanyelwe futhi yahlolwa ngokuqondile izinga lokushisa lehhavini elihlosiwe kanye nesikhathi sokupheka. Ifilimu evamile ebandayo noma ye-microwave ayifakwa kuhhavini ngokuzenzakalelayo.
Amanye amafilimu afakwa kuhhavini angahlala enamathele ngesikhathi sokushisa, kanti amanye kumele asuswe, abhobozwe noma ahlutshulwe emuva. Landela kuphela imiyalelo eqinisekisiwe yefilimu nokudla okukhethiwe.
Ifilimu efakwa oveni kabili iyizinga lefilimu elivunyelwe kokubili ukusetshenziswa kwe-microwave kanye ne-oven evamile uma isetshenziswa nethreyi ehambisanayo kanye nomkhiqizo wokudla.
Ifilimu yokukhipha ukushisa igcina isivalo esiqinile ngesikhathi sokugcina ebanda futhi kuba lula ukuyisusa ngemva kokuba iphakethe selifudunyeziwe ngomjikelezo wokupheka oqinisekisiwe.
Ifilimu ehlubula kalula yenzelwe ukuvulwa ngesandla okulawulwayo. Ifilimu evala ngokukhiya yakha ukuvalwa okuqinile futhi ingadinga ukusika noma ukubhoboza.
Ukudabuka kwefilimu kungenzeka uma amandla okuvala ephezulu kakhulu, ifilimu incane kakhulu, ithebhu yokuqhekeka inganele noma ifilimu yonakele.
Umfutho womusi uyanda ngaphakathi kwephakeji elivalwe. Iphakeji lingadinga ukubhobozwa, umoya womusi, ukukhishwa kwefilimu elawulwayo noma imiyalelo ehlukile yokushisa.
Amafilimu akhethiwe asezingeni lefriji angasetshenziswa ngemuva kokuhlolwa kokuguquguquka kwezinga lokushisa eliphansi, ubuqotho besivalo, umthelela kanye nokusebenza kokuthutha.
Yebo, uma ifilimu efanele enezivikelo eziphakeme ihlanganiswa nethreyi ehambisanayo enezivikelo eziphakeme. Ifilimu ejwayelekile akufanele iphathwe ngokuzenzakalelayo njengefilimu ye-MAP.
Ifilimu yokulwa nenkungu iwusizo lapho ukufuma kungenzeka kufihle ukudla okupholile noma imikhiqizo epakishwe ngesikhathi ifudumele bese ipholiswa.
Amazinga akhethiwe okuvala ukungcola angabekezelela umswakama noma amafutha alinganiselwe, kodwa i-flange yethreyi kufanele igcinwe ihlanzekile ngangokunokwenzeka.
Izimbangela ezivamile zifaka phakathi ama-flange angcolile, ukubhoboza amafilimu, ukuvuza kweziteshi, amathreyi aqhekekile, imibimbi, imingcele yokuvala engalungile noma ifilimu engahambisani.
Yebo. Ama-logo, amagama okudla, imiyalelo, ama-barcode, amakhodi e-QR kanye nezimpawu zokubhalisa kungaphrintwa ngokwemisebenzi yobuciko yekhasimende kanye nokwakheka kwe-roll.
Amandla okuxebuka angalungiswa ngokuya ngobuso bethileyi, izinga lokushisa lokuvala, ukusetshenziswa kokudla kanye nesidingo sokuvula kwabathengi.
Ukusebenziseka kabusha kuncike esakhiweni sefilimu, inhlanganisela yethreyi kanye nengqalasizinda yokuphinda usebenzise kabusha yendawo. Amafilimu e-PET/PE amaningi awamukelwa yizo zonke izinhlelo zokuphinda usebenzise kabusha ze-PET.
Amafilimu avamile e-PET, i-BOPET kanye ne-PET/PE akufanele achazwe njengabolayo. Noma yisiphi isimangalo esingabolayo sidinga izinto eziqinisekisiwe ezihlukile kanye nezinga lokuhlola eliqashelwayo.
I-MOQ ebhekiselwe cishe ingu-500–1,000 kg ngokwencazelo ngayinye. Amafilimu aphrintiwe, anezivikelo eziphakeme kanye nakhethekile angafakwa kuhhavini angadinga inani elincane elihlukile.
Isikhathi sokukhiqiza esibhekiselwe cishe siyizinsuku zokusebenza eziyi-10-20 ngemuva kokuqinisekiswa kwesakhiwo sefilimu, ubukhulu, ukuphrinta kanye nemininingwane yoku-oda.
Ifilimu yokulinga noma imiqulu yesampula ingaxoxwa ngayo ukuze kuvalwe, kuqandiswe, kufakwe i-microwave, kuhhavini, kuhlungwe, kuvinjwe inkungu kanye nokuhlolwa komugqa wokukhiqiza.
Ukuhlolwa okunconyiwe kufaka phakathi ukuhambisana kwethreyi nefilimu, amandla okuvala, amandla okuxebuka, ukuvuza, ukubanda, ukuncibilikisa, ukufudumeza nge-microwave, ukufudumeza ihhavini, ukukhululwa komusi, ubuqotho befilimu, ukuthuthwa kanye nokuqinisekiswa kokuxhumana nokudla.
Ufuna umenzi wefilimu yokuvala ithreyi ye-CPET, umhlinzeki wefilimu yokumboza efakwa kuhhavini, ifilimu yokupheka elungele ukuhlutshwa kalula noma ikhambi lokupakisha elenziwe ngokwezifiso?
Xhumana ne-HSQY ukuze ucele izincomo zefilimu, ama-trial roll, imininingwane yobuchwepheshe, amathreyi e-CPET ahambisanayo, ukuphrinta ngokwezifiso, ukwesekwa komshini wokuvala, amanani efektri kanye nolwazi lokuthunyelwa kwamanye amazwe.
Isigaba Somkhiqizo