Akukho mikhiqizo etholakele
Ifilimu yokuvala i-PET/PE elwa nenkungu , eyaziwa nangokuthi ifilimu yokumboza i-anti-fog noma ifilimu yethreyi elwa nokujiya, iyifilimu yokupakisha ukudla elaminethiwe eyenzelwe ukuvala amathreyi ahambisana nokushisa ngenkathi igcina ukubonakala komkhiqizo kucacile ngaphansi kwezimo ezinomswakama, ezibandayo noma ezishintsha izinga lokushisa.
Isakhiwo esijwayelekile sihlanganisa ungqimba lwangaphandle lwe-PET noma lwe-BOPET nongqimba lokuvala olusekelwe ku-PE. Ungqimba lwe-PET lunikeza ukucaca, amandla, ukuzinza kobukhulu kanye nokuphrinta, kuyilapho ungqimba lwe-PE lunikeza ukusebenza kokuvala ukushisa ngokumelene ne-flange yethreyi ehambisanayo.
Isimbozo noma isengezo esilwa nenkungu ngokuvamile sibekwa endaweni ebheke ukudla. Sishintsha indlela umswakama ohlanganisiwe oziphatha ngayo ukuze amanzi asakazeke abe ungqimba olucacile esikhundleni sokwenza amaconsi abonakalayo ahlukene.
I-HSQY inikeza amafilimu okumboza i-PET/PE alwa nenkungu ngezinguqulo ezilula ukuhlubuka nokukhiya zemikhiqizo emisha, amasaladi, ukudla okubandayo, inyama, izinkukhu, ukudla kwasolwandle, imikhiqizo yobisi, ama-dessert kanye nokupakishwa kwebhikawozi.
Ukuvunda kuvela lapho umoya ofudumele noma ogcwele umswakama ngaphakathi kwephakeji elivaliwe uthinta indawo ebandayo yefilimu.
Ngaphandle kokwelashwa okulwa nenkungu, umswakama ungakha amaconsi ngamanye. La maconsi asakaza ukukhanya futhi enze ifilimu ibonakale inamafu, okunciphisa ukubonakala komkhiqizo.
Indawo evimbela inkungu iyakwazi ukumanzisa kakhulu. Esikhundleni sokuqongelela emaconsini ahlukene, umswakama ohlanganisiwe usakazeka kulo lonke ifilimu njengengqimba yamanzi encane, efanayo.
Ukwelashwa okulwa nenkungu akususi umswakama ephaketheni futhi akuvimbeli ukuminyana. Inhloso yayo ukunciphisa ukuminyana okubonakalayo nokuthuthukisa ukucaca kwephakethe.
Ithebula elilandelayo lifingqa ububanzi bamanje befilimu yokumboza ye-HSQY yokulwa nenkungu ye-PET/PE. Imininingwane yokugcina kumele iqinisekiswe yomkhiqizo okhethiwe ohlubula kalula noma ovala ngokukhiya.
| Uhlobo Lomkhiqizo | Ifilimu Yokumboza Ithreyi Yokudla Elwa Nenkungu |
| Isakhiwo Sezinkomba | Ifilimu ye-BOPET/PE laminated |
| Umsebenzi Wesendlalelo Sangaphandle | I-BOPET inikeza amandla, ukucaca, ukuzinza kobukhulu kanye nobuso obuphrintekayo |
| Umsebenzi Wesendlalelo Sangaphakathi | Isendlalelo esisekelwe ku-PE sinikeza ukuvalwa kokushisa endaweni yethreyi ehambisanayo |
| Ukwelashwa Okulwa Nenkungu | Isimbozo noma isengezo esibhekene nokudla esilwa nenkungu, kuye ngesakhiwo sokugcina |
| Ubukhulu Bokubhekisela | Cishe 52–90 μm |
| Ububanzi Bokugoqa | Cishe 150–900 mm, kanye nokusika okwenziwe ngokwezifiso okutholakalayo |
| Ububanzi Obukhethiwe | 180 mm, 320 mm, 400 mm, 640 mm kanye nobubanzi obungokwezifiso |
| Ubude beRoli Yereferensi | Cishe ama-500 m; ubude bokugoqa ngokwezifiso bungahlolwa |
| Ububanzi be-Core | Kwenziwe ngokwezifiso ngokusho komshini wokuvala ithreyi |
| Umbala | Kuphrintiwe okucacile noma okwenziwe ngokwezifiso |
| Izinketho Zokuvala | Ukuvala okulula noma ukukhiya |
| Ukusebenza Okulwa Nenkungu | Iyatholakala ekupakisheni kokudla okubandayo nokushintsha izinga lokushisa, kuncike ekuhlolweni kokusetshenziswa |
| Isilinganiso Esijwayelekile Se-Microwave | Akukalwanga nge-microwave ngemikhiqizo ejwayelekile yamanje |
| Isilinganiso Esijwayelekile Se-oven | Akukwazi ukushiswa kuhhavini |
| Isilinganiso Esijwayelekile Sefriji | Akucaciswanga njengephephile efrijini kwimikhiqizo ejwayelekile yamanje |
| Izicelo Ezijwayelekile | Imikhiqizo, amasaladi, ukudla okubandayo, inyama, izinkukhu, ukudla kwasolwandle, imikhiqizo yobisi, imikhiqizo yokubhaka kanye nama-dessert |
| I-MOQ Yereferensi | Cishe i-1,000 kg ngencazelo ngayinye |
| Isikhathi Sokuhola Esibhekiselwe Ku- | Cishe izinsuku eziyi-10-15 ngemuva kokuqinisekiswa kwe-oda kanye nemininingwane |
| Ukwenza ngokwezifiso | Ubukhulu, ububanzi, ubude bomgoqo, umongo, uhlobo lophawu, amandla okuxebuka, izinga lokulwa nenkungu, ukuphrinta nokuthumela kwamanye amazwe |
Imininingwane efana nokufaneleka kwe-microwave, ukumelana nefriji, isithiyo se-oxygen kanye nokuhambisana nokudla kufanele kuqinisekiswe ngefilimu eqondile e-odiwe. Akufanele kuthathwe ngokuthi kususelwa egameni lezinto ze-PET/PE kuphela.
I-HSQY okwamanje inikeza amafilimu okumboza i-PET/PE alwa nenkungu anezindlela ezimbili eziyinhloko zokuvala.
| Ifilimu Yokuqhathanisa | Ifilimu Engahluziwe | Kalula Elwa Nenkungu |
|---|---|---|
| Indlela Yokuvula | Yakhelwe ukuhluba ngesandla okulawulwayo | Ikhiqiza ukuvalwa okuqinile, okungavuleki kalula |
| Ukunethezeka Kwabathengi | Ukuvula okulula ngengozi encishisiwe yokudabuka kwefilimu uma kuvaliwe kahle | Kungadinga ukusika, ukubhoboza noma amandla amakhulu okuvula |
| Ukuphepha Kwephakheji | Kulinganiselwe phakathi kokuphepha kwesivalo kanye nokuvulwa okulula | Ukumelana okuphezulu ekuvulekeni ngengozi kanye nokusatshalaliswa okuqinile |
| Izicelo Ezijwayelekile | Amasaladi, izithelo, imikhiqizo yobisi, ama-dessert kanye nokudla okulungele abathengi | Inyama, ukudla kwasolwandle, ukudla okunothe ngoketshezi kanye nezimo zokuhamba ezinzima |
| Ingozi Eyinhloko | Amandla okuxebuka angaba buthaka kakhulu noma aqine kakhulu uma ifasitela lokuvala lingalungile | Amandla okuvala ngokweqile angalimaza ifilimu noma ithileyi ngesikhathi sokuvulwa |
Abathengi bangabuyekeza ama-HSQY ifilimu yokumboza i-PET/PE evimbela inkungu kalula kanye ifilimu yokumboza i-PET/PE evala inkungu.
| Wesendlalelo | Yomsebenzi Oyinhloko | Inzuzo Yokupakisha |
|---|---|---|
| Isendlalelo Sangaphandle se-BOPET | Isendlalelo sesakhiwo nesiphrintekayo | Inikeza ukucaca, ukucwebezela, ukuqina, amandla okunamathela kanye nokuqina kobukhulu |
| Uyinki Wokuphrinta | Isendlalelo sokufaka uphawu kanye nolwazi olukhethekile | Isekela ama-logo, ihluzo, imiyalelo, amabhakhodi namakhodi e-QR |
| I-Lamination Adhesive | Ibopha izendlalelo ze-PET ne-PE | Kusiza ukugcina ubuqotho be-laminate ngesikhathi sokuvala nokusabalalisa |
| Isendlalelo se-PE Sealant | Isendlalelo sokuxhumana nokudla kanye nokuvala ukushisa | Izibopho kwi-PE ehambisanayo noma i-modified-polyolefin tray flange |
| Ukwelashwa Okulwa Nenkungu | Kuthuthukisa ukumanzisa kwamanzi ebusweni | Kunciphisa amaconsi amanzi abonakalayo futhi kugcina ukubonakala komkhiqizo |
Ukwakhiwa okuqondile kungahluka ngomkhiqizo. Amafilimu anezivimbelo eziphakeme, izinga lefriji, izinga le-microwave noma okukhethekile angadinga izendlalelo ezengeziwe kanye nokwakheka okuhlukile.
Inkungu ebandayo ivame ukwenzeka lapho umkhiqizo ofakwe emanzini ugcinwa ngaphansi kwezimo eziqandisiwe. Ingaphakathi lefilimu liyaphola, okubangela umswakama ukuba uqine.
Ukuhlolwa kwenkungu ebandayo kubalulekile kumasaladi, izithelo, imifino, inyama ebandayo, ukudla kwasolwandle, imikhiqizo yobisi kanye nokudla okulungiselelwe okufrijiwe.
Inkungu eshisayo ingenzeka uma ukudla okufudumele noma umusi uthinta ifilimu yokumboza epholile. Kuhlobene nokudla okugcwele ukufudumala, imikhiqizo ephekiwe kanye nokudla okuvalwe ngaphambi kokuba kuphole ngokuphelele.
Ifilimu esebenza kahle ngesikhathi sokuhlolwa kwenkungu ebandayo efrijini ingase inganikezi ngokuzenzakalelayo umphumela ofanayo nomkhiqizo ogcwele ukushisa.
Abathengi kufanele bachaze ukuthi iphrojekthi idinga ukusebenza kahle kwenkungu ebandayo, ukusebenza kahle kwenkungu eshisayo noma kokubili.
Izinga lokushisa lokudla: Ukudla okufudumele kuvame ukukhulula umhwamuko wamanzi omningi kunokudla okupholile ngokuphelele.
Okuqukethwe komswakama: Amasaladi, imikhiqizo esikiwe, amasoso kanye nokudla okuphekiwe kungadala amazinga ahlukene okufiphala.
Isivinini sokupholisa: Ukupholisa okusheshayo kungadala umehluko omkhulu wokushisa phakathi komoya wephakheji nefilimu.
Izinga lokushisa lokugcina: Ukushintshashintsha kwezinga lokushisa kwesiqandisi kungadala ukujiya ngokuphindaphindiwe.
Umswakama ohlobene: Umswakama ophezulu ngaphakathi kwephakeji wandisa inani lomswakama otholakalayo.
Ukuqondiswa kwefilimu: Uhlangothi oluhlanzwe ngenkungu kumele lubheke ukudla okupakishiwe.
Ukwakheka okulwa nenkungu: Izimbozo nezithasiselo ezahlukene zinikeza ukusebenza okuhlukile kokuqala nokwesikhathi eside.
Ubude besikhathi sokugcina: Ukusebenza kufanele kuhlolwe phakathi nesikhathi sokusabalalisa esihlosiwe.
Ukungcoliswa kwendawo: Uwoyela, isosi kanye nezinsalela zokudla kungaphazamisa ukumanzisa kwendawo.
Umoya wokungenisa umoya ephaketheni: Ukupakisha kwemikhiqizo ebhoboziwe kuziphatha ngendlela ehlukile kunethreyi evalwe kahle.
Ifilimu evimbela inkungu ithuthukisa ukubonakala kwamajikijolo, utamatisi, amagilebhisi, amakhowe, izithelo ezisikiwe, imifino kanye neminye imikhiqizo emisha epakishwe emathileyi abonakalayo.
Ngenxa yokuthi imikhiqizo emisha iyaqhubeka nokuphefumula ngemva kokupakishwa, eminye imikhiqizo ingadinga ukubhoboka okuncane noma ukudluliselwa kwegesi okulawulwayo kunokuba kufakwe ifilimu evikelayo enomkhawulo ophezulu.
Ukusetshenziswa kufaka phakathi amasaladi alungisiwe, ama-noodle abandayo, ama-dips, ukudla okumnandi, imifino elungisiwe kanye nezitsha eziseceleni ezibandayo.
Ifilimu elwa nenkungu ehlubuka kalula ingahlanganisa isethulo esicacile nokuvulwa okulula kwamakhasimende.
Ifilimu yokumboza evimbela inkungu ingasetshenziswa enyameni yenkomo, ingulube, iwundlu, inyama egayiwe, amasoseji, inkukhu kanye ne-turkey uma ihambisana nethreyi ehambisanayo.
Ukupakishwa kwenyama kungadinga nokumelana nokubhoboza, ukuvala ngokungcola okulinganiselwe kanye nesakhiwo esinomkhawulo ophezulu esisekelwe ku-EVOH.
Izinhlanzi ezifakwe ezinhlanzini, ama-shrimp, ama-shellfish kanye nokudla kwasolwandle okulungisiwe kungakhipha umswakama ngesikhathi sokugcina endaweni ebandayo, okwenza ukusebenza kokuvikela inkungu kubaluleke kakhulu ekubonisweni kwezitolo.
Amagobolondo abukhali, amathambo kanye namakristalu eqhwa kungadinga ifilimu ejiyile noma engabhobozi kakhulu.
Amafilimu alwa nenkungu angasetshenziswa kwi-pasta, izitsha zelayisi, inyama ephekiwe, imifino, amasoso kanye nokudla okufrijiwe okunezingxenye eziningi.
Imikhiqizo ejwayelekile yamanje ye-HSQY akufanele isetshenziswe ngokuzenzakalelayo ekufudumaleni kabusha kwe-microwave. Ifilimu ehlukile ehambisana ne-microwave kumele iqinisekiswe lapho kudingeka khona ukufudumeza.
Izicelo zifaka phakathi izingxenye zoshizi, ukudla okusekelwe ku-yogurt, ama-dessert obisi, imikhiqizo yebhotela kanye nokunye ukudla kobisi okubandayo.
Amakhekhe, amakhekhe, ama-pudding, i-mousse, amaswidi kanye nama-dessert abandayo angasebenzisa amafilimu acacile noma aphrintiwe ngokwezifiso ukuze kuthuthukiswe ukwethulwa komkhiqizo.
Igama lefilimu yesivalo se-PET/PE alisho ukuthi ifilimu izovala kuwo wonke amathreyi e-PET, PP noma e-PS.
Ukuhambisana kuncike kakhulu engqimbeni yesivalo sefilimu ebheke ukudla kanye nezinto noma uqweqwe oluseflethini yethreyi.
| Isiqondiso Kohlobo Lwethreyi | Sokuhambisana |
|---|---|
| Ithreyi Yezilwane Ezifuywayo/Ye-PE | Ngokuvamile kufanelekile lapho i-flange yethreyi inobuso bokuvala obusekelwe ku-PE |
| Ithreyi ye-Mono-APET | Kungadinga ifilimu eqondile eya ku-PET noma isembozo esihambisana ne-PET; ifilimu ejwayelekile ye-PE kungenzeka ingavali ngqo |
| Ithreyi ye-rPET | Ukuhambisana kuncike kungqimba olungaphezulu, ukumbozwa kanye nokwakheka kokuqukethwe okuphinde kwasetshenziswa |
| Ithreyi ye-PP | Kudinga i-sealant ehambisana ne-PP noma ehambisana ne-universal; akufanele kucatshangelwe ukuthi ihambisana ne-PET/PE ejwayelekile. |
| Ithreyi ye-PS noma ye-HIPS | Kudinga isivalo esakhiwe futhi sahlolwa ngokukhethekile ubuso be-PS |
| Ithreyi ye-CPET | Kudinga ukuhlolwa kokuhambisana kanye nefilimu ehlukile engamelani nokushisa kwezinhlelo zokusebenza ze-microwave noma ze-oven |
Abathengi kufanele bathumele amasampula ethreyi ebonakalayo noma banikeze isakhiwo esiphelele sethreyi ngaphambi kokuqinisekisa i-oda lefilimu enkulu.
Ukuze uthole isiqondiso esibanzi sokuhambisana kwethreyi, buyekeza ama-HSQY isigaba sefilimu yokuvala ithreyi ye-PET/PE kanye isigaba sefilimu yokuvala ithreyi ye-PET.
Ukusebenza kokulwa nenkungu kanye nokusebenza kokuvimbela igesi kuyizakhiwo zefilimu ezihlukile.
Ifilimu ejwayelekile yokulwa nenkungu ye-PET/PE inganikeza ukumelana nomswakama okuwusizo kanye nokucaca kokubona, kodwa akufanele iphathwe ngokuzenzakalelayo njengefilimu ye-MAP enesithiyo esikhulu se-oxygen.
Ukupakishwa kwesimo sezulu okuguquliwe kungadinga:
I-EVOH noma olunye ungqimba lwesithiyo segesi
Ithreyi ehambisanayo enezivikelo eziphakeme
Izinga lokudluliswa komoya-mpilo elichaziwe
Izinga lokudluliswa kwamanzi nomhwamuko elichaziwe
Ingxube yegesi eqondene nokudla
Isivalo sokushisa esiqhubekayo, esingavuzi
I-oxygen esele elawulwayo
Izimo ze-cold-chain eziqinisekisiwe
Amaphrojekthi adinga ukusebenza kwe-oxygen-barrier angabuyekeza ama-HSQY Ifilimu yokuvala i-PET/PE esuselwe ku-EVOH enezivikelo eziphezulu.
Izimangalo zesikhathi sokuphelelwa yisikhathi kweshelufu lezentengiselwano kufanele zisekelwe ubuqotho bephakheji, ukugcinwa kwegesi, ukuhlolwa kwezinto eziphilayo kanye nezinzwa kusetshenziswa uhlelo lokudla, ithileyi, ifilimu kanye negesi langempela.
Ifilimu ye-PET/PE elwa nenkungu inganikezwa imishini yokuvala ithreyi ngesandla, ezenzakalelayo kanye ne-othomathikhi ngokugcwele uma ubukhulu bomgoqo kanye nezakhiwo zokuvala zifana nemishini.
Abathengi kufanele baqinisekise:
Umkhiqizi womshini kanye nomodeli
Isakhiwo sesikhunta sethreyi kanye nomgodi
Ububanzi befilimu obudingekayo
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu sokugoqa
Isiqondiso sokuphumula sefilimu
Inxeba eliseceleni elilwa nenkungu kanye ne-sealant ngaphakathi noma ngaphandle
Ububanzi bokushisa bokuvala
Ingcindezi yokuvala
Isikhathi sokuhlala
Isivinini somugqa namathreyi ngomzuzu
Indlela yokusika
Inzwa yophawu lokubhalisa lwefilimu ephrintiwe
Umsebenzi we-MAP noma we-gas-flush
I-HSQY iphinde inikeze imishini yokuvala ithreyi yokudla yokuvala ukushisa komoya kanye nokupakishwa komkhathi okushintshiwe.
Ifasitela lokuvala liyinhlanganisela yokushisa, ingcindezi kanye nesikhathi sokuhlala ekhiqiza uphawu oluqhubekayo ngaphandle kokulimaza ifilimu noma ithileyi.
Izivivinyo zezentengiselwano kufanele zihlole:
Izinga lokushisa eliphansi lokuqalisa ukuvalwa
Izinga lokushisa eliphezulu ngaphambi kokuncipha kwefilimu noma ukuguqulwa kwethreyi
Ingcindezi yokuvala edingekayo
Isikhathi esincane sokuhlala esisebenzayo
Amandla okuvala ngokushesha ngemva kokuvala
Amandla okuhlubula ngemva kokulungiswa kwefriji
Ukusebenza ngomswakama, uwoyela noma ukungcola kokudla
Ukulandelela ifilimu ngesivinini sokukhiqiza
Vala imibimbi nokuvuza kwemisele
Ukusebenza okulwa nenkungu ngemva komjikelezo wokupholisa ophelele
Ukwandisa izinga lokushisa lokuvala akulona ikhambi elifanele ngaso sonke isikhathi lesiciko esibuthakathaka. Ukuqondiswa kwefilimu, ukuhambisana kwethreyi, ukungcola kwe-flange, ingcindezi kanye nokuba yisicaba kwamathuluzi nakho kufanele kuhlolwe.
Imikhiqizo ye-PET/PE ejwayelekile ye-HSQY yokulwa nenkungu ayichazwanga njengengafakwa kuma-microwave.
Izinhlelo zokusebenza ze-microwave zidinga ifilimu ethuthukiswe ngokwehlukile eqinisekiswe ngethreyi langempela, ukudla, amandla e-microwave, isikhathi sokushisa kanye nemiyalelo yokukhulula umusi.
Imikhiqizo ejwayelekile yamanje ayichazwanga njengephephile efrijini.
Ukusetshenziswa kokudla okuqandisiwe kudinga ukuhlolwa kokuguquguquka kwezinga lokushisa eliphansi, ukumelana nokushayisana, isibopho se-laminate, ubuqotho besivalo kanye nokuziphatha kwe-peel ngemva kokuncibilika.
Ifilimu ejwayelekile yokumboza i-PET/PE yokulwa nenkungu akufanele isetshenziswe kuhhavini ojwayelekile.
Izinhlelo zokusebenza ze-oven zidinga ifilimu ebekelwe uhhavini kanye nethreyi ehambisanayo njengohlelo lokupakisha lwe-CPET oluqinisekisiwe.
Ukusebenza kokulwa nenkungu kufanele kuhlolwe ngaphansi kwezimo eziphinda inqubo yokupakisha ukudla ehlosiwe.
Izigaba zokuhlola ezinconywayo zifaka:
Ukuhlolwa kokuqala kwefilimu: Qinisekisa ukucaca, isimo sobuso kanye nokuhlonza uhlangothi olufanele olulwa nenkungu.
Isivivinyo sokuvala ithreyi: Vala ifilimu kuthreyi yangempela yezentengiselwano usebenzisa amapharamitha alingana nokukhiqiza.
Ukuhlolwa kokugcwalisa ukudla: Sebenzisa ukudla kwangempela ezingeni lokushisa elifanele lokugcwalisa.
Ukuhlolwa kokupholisa: Phinda ukhiqize isikhathi esijwayelekile sokupholisa kanye nokushisa kokugcina esiqandisini.
Ukuhlolwa kwenkungu ebandayo: Bheka amaconsi abonakalayo kanye nokucaca phakathi nesikhathi sokugcina esibandayo.
Ukuhlolwa komjikelezo wokushisa: Hlola inkungu ngemva kokuhamba phakathi kwendawo yokugcina ebanda, ezokuthutha kanye nesibonisi sokuthengisa.
Ukuhlolwa kwesivalo: Qinisekisa ukuthi ukwelashwa okulwa nenkungu akuphazamisi i-flange yokuvala.
Ukuhlolwa kokuhluba: Kala ukuziphatha kokuvula ekushiseni okulindelekile kokusetshenziswa.
| Inkinga | Engabangela | Izinto Okufanele Zihlolwe |
|---|---|---|
| Ifilimu Isabonakala Inenkungu | Ukuqondiswa okungalungile kwefilimu, ukujiya ngokweqile, izinga elingafanele lokulwa nenkungu noma izimo zokuhlola ezingalungile | Uhlangothi olulwa nenkungu, izinga lokushisa lokudla, izinga lomswakama, izinga lokupholisa kanye nezinga lokushisa lokugcina |
| Ukulwa Nenkungu Kusebenza Ekuqaleni Kodwa Kuhluleka Kamuva | Ukuqina kwe-anti-inkungu akwanele isikhathi sokugcina noma iphakethe lihlangabezana nemijikelezo yokushisa ephindaphindwayo | Ukusebenza kwesikhathi eside kwenkungu ebandayo kanye nomjikelezo wangempela wokusabalalisa |
| Ifilimu Ayivali | Ubuso bethreyi obungahambisani, ifilimu ebuyiselwe emuva, ukushisa okunganele, ingcindezi noma isikhathi sokuhlala | I-flange yethreyi, uhlangothi lwe-sealant, izinga lokushisa, ingcindezi kanye nokuxhumana komshini |
| USilingo Ubuthakathaka Kakhulu | Amandla okuvala aphansi, i-flange engcolile, ithreyi engalingani noma ifilimu engahambisani | Ifasitela lokuvala, ukuhlanzeka kweflange, ukuba yisicaba kwethreyi kanye nesakhiwo sefilimu |
| Ifilimu Elula Ukuyivula Kunzima Ukuyivula | Ukushisa okweqile, ingcindezi noma isikhathi sokuhlala, noma ibanga elingalungile lefilimu | Qinisekisa umkhiqizo ohlubuka kalula futhi wehlise amandla okuvala ngaphakathi kobubanzi obuqinisekisiwe |
| Izinyembezi zefilimu ngesikhathi sokuhluza | Amandla okuvala adlula amandla efilimu, ifilimu eyonakele noma ithebhu yokuhluba enganele | Ubukhulu befilimu, amandla okuxebuka, isimo sokugoqa kanye nomklamo wethreyi |
| Imibimbi Ivela Esivivinyweni | Ukucindezeleka kwefilimu okungalingani, ukulandelela okungalungile, amathreyi aphikisiwe noma ukungalungi kahle kwamathuluzi | Ukulandelela ifilimu, ukukhululeka ekucindezelekeni, ukubeka ithreyi kanye nokuba yisicaba kwepuleti lokuvala |
| Ukuvuza Kwephakheji | Ukungcola kokudla, ukuvuza kwemisele, ukubhobozwa kwefilimu, amathileyi aqhekekile noma izivalo ezingaphelele | Ukuhlanzeka kwe-flange, ubuqotho befilimu, isimo sethreyi kanye nokuqhubeka kwesivalo |
| Ukuhlukaniswa Kwamafilimu | Ukwelashwa okunamathelayo okunganele, ukushisa ngokweqile, ukuchayeka kumakhemikhali noma ukubopha okungekuhle kwe-laminate | Ikhwalithi yokubopha, isikhathi sokugcina, ukwakheka kokudla kanye nezimo zokuvala |
Ifilimu yokuvala i-PET/PE elwa nenkungu ingaphrintwa ngamalogo, amagama emikhiqizo, izithako, imiyalelo yokugcina, amabhakhodi, amakhodi e-QR kanye nezithombe zokukhangisa.
Amaphrojekthi efilimu ephrintiwe ngokuvamile adinga:
Amafayela obuciko ahlelekayo
Ububanzi befilimu obuqediwe
Ubude bokuphinda ukuphrinta
Inani lemibala
Izinkomba zombala ezivunyiwe ze-Pantone noma ezivunyiwe
Phrinta isiqondiso
Isikhundla sophawu lokubhalisa
Ukuqondiswa kwethreyi esikhumbeni sokuvala
Inxeba eliseceleni elilwa nenkungu kanye ne-sealant ngaphakathi noma ngaphandle
Ukubukeka okukhanyayo noma okucwebezelayo okudingekayo
Izidingo ze-inki yokuxhumana nokudla kanye ne-glue
Ukuphrinta kanye ne-lamination akumele kubeke uyinki noma izinamathiseli ezingahambisani endaweni eqondile yokuxhumana nokudla.
Ukufaneleka kokuthintana nokudla kuncike ku-resin ye-PET eqondile, i-PE sealant, i-glue, i-anti-fog agent, i-inki yokunyathelisa, uhlobo lokudla, isikhathi sokuthintana kanye nokushisa kokugcina.
Abathengi kufanele bahlinzeke:
Izwe noma imakethe oya kuyo
Uhlobo lokudla
Izimo zokuxhumana ngqo nokudla
Ubude bokuxhumana
Izinga lokushisa lokugcwalisa
Izimo zokugcina eziqandisiwe noma ezizungezile
Imfuneko yefilimu ephrintiwe noma engaphrintwanga
Ukuhlolwa kokumemezela noma ukufuduka okudingekayo
Izidingo zezidakamizwa ezinqunyelwe
I-ISO 9001 iyisitifiketi sohlelo lokuphathwa kwekhwalithi futhi akufanele inikezwe njengobufakazi bokuthi ifilimu ngayinye ihambisana ngokuzenzakalelayo nayo yonke imithethonqubo yokuxhumana nokudla.
Izimemezelo ezisebenzayo zokuthintana nokudla kanye nemibiko yokuhlola kufanele ziqinisekiswe ngesakhiwo sefilimu yezentengiselwano esiqondile kanye nokusetshenziswa okuhlosiwe.
Ifilimu yokuvala i-PET/PE ihlanganisa okungenani imindeni emibili ehlukene ye-polymer futhi akufanele ichazwe ngokuzenzakalelayo njengefilimu ye-mono-material noma engasetshenziswa kabusha emhlabeni wonke.
Ukuphinda kusetshenziswe kwangempela kuncike ku:
Isilinganiso se-PET-to-PE
I-chemistry yokunamathela kanye neyokulwa nenkungu
Ukuba khona kwama-inki okunyathelisa
Izinto zethreyi
Amandla okuhlukanisa ifilimu nethreyi
Ukungcola kokudla
Izinhlelo zokuqoqa nokuhlunga zasendaweni
Isiqondiso sokuklama indawo oya kuyo emakethe ukuze kusetshenziswe kabusha
Ezinye izindlela zokuvuselela ezihambisana ne-Mono-PET noma ezicebile nge-PE zingahlolwa njengemiklamo ehlukene, kodwa iphakheji ephelele kumele ibuyekezwe ngaphambi kokwenza isimangalo sokuvuselela.
Isakhiwo sefilimu se-BOPET/PE ngokwezifiso
Ukujiya ngokwezifiso
Ububanzi nobude bomqulu ngokwezifiso
Umongo ongokwezifiso kanye nobubanzi obukhulu bokugoqa
Ukusebenza okulula kokuhlubula noma ukuvala ngokuvala
Amandla okususa amahlumela ngokwezifiso
Ukusebenza kwenkungu ebandayo
Ukusebenza kwenkungu eshisayo
Ukwelashwa okulwa nenkungu isikhathi eside
Isakhiwo sefilimu esingabhobozi
Isakhiwo se-EVOH esinomkhawulo ophezulu
Ama-OTR kanye nama-WVTR aqondiwe ngokwezifiso
Ukubhoboza okuncane kwemikhiqizo emisha ekhethiwe
Ama-logo nemifanekiso eyenziwe ngokwezifiso
Izimpawu zokubhalisa zama-tray sealers azenzakalelayo
Isiqondiso sokugoba ngokwezifiso
Amabhokisi enziwe ngokwezifiso, amalebula kanye nama-pallet okuthumela ngaphandle
Ikhwalithi yefilimu ezinzile iyasiza ekunciphiseni izikhalazo zokufiphala, ukwehluleka kokuvala, ukulahlwa kwefilimu kanye nesikhathi sokungasebenzi komugqa wokukhiqiza.
Izinto zokuhlola ezifanele zingafaka:
Isakhiwo sefilimu kanye nokuqinisekiswa kwezinto zokusetshenziswa
Ubukhulu obuphelele kanye nokubekezelelana
Ukubekezelelana kobubanzi bokugoqa
Ubude bomqulu kanye nesisindo
Usayizi oyinhloko kanye nobubanzi bokugoqa
Ukungezwani komoya kanye nokuqondanisa umqulu
Ukucaca, inkungu kanye nokucwebezela
Ukuklwebheka okungaphezulu, amajeli kanye nokungcola
Ukuhlonza uhlangothi olulwa nenkungu
Ukusebenza kwenkungu ebandayo kanye nenkungu eshisayo
Ukuziphatha kokuqalisa isivalo
Amandla okuvala kanye namandla okuxebula
Amandla e-Lamination-bond
Ukubhoboza nokumelana nokucindezelwa
I-OTR kanye ne-WVTR uma kuchaziwe
Umbala wokuphrinta kanye nokunemba kokubhalisa
Ukubuyekezwa kwamadokhumenti okuxhumana nokudla
Ukuvikelwa kokupakishwa kanye nephalethi
Ama-roll efilimu alwa nenkungu kufanele avikelwe othulini, umswakama, ukushaqeka, ukushisa okuphezulu kanye nomonakalo obangelwa yi-roll-edge.
Izindlela zokupakisha ezitholakalayo zingafaka:
Izikhwama ze-PE zangaphakathi ezivikelayo
Ukuvikelwa kokuphela kokugoqa
Amabhokisi okuthumela kwamanye amazwe ngamanye
Amalebula eqembu kanye nencazelo
Ukugoqa kwe-Pallet
Izivikelo zasekhoneni kanye nonqenqema
Ama-pallet athunyelwa ngaphandle kokufaka ufuzo
Izimpawu zokuthumela eziqondene nekhasimende
Ama-roll kufanele agcinwe emaphaketheni awo okuqala endaweni ehlanzekile neyomile kude nokukhanya kwelanga okuqondile, ukushisa okukhulu kanye nomswakama ophezulu.
Isitoreji eside noma esingalawulwa singathinta ukuphathwa kwefilimu, isimo se-laminate kanye nokusebenza kokulwa nenkungu. Ukujikeleza kwesitoko kanye nezimo zokugcina ezinconywayo kufanele ziqinisekiswe ngomkhiqizo wokugcina.
Imikhiqizo ehlutshwa kalula futhi evalwa ngokukhiya: Izindlela ezimbili ezahlukene zokuvala ziyatholakala ukuze kuhlangatshezwane nezidingo ezahlukene zokupakisha.
Isakhiwo se-BOPET/PE esinamathelisiwe: Uhla lwamanje lomkhiqizo luhlanganisa ukucaca kanye namandla omshini nokusebenza kokuvala okusekelwe ku-PE.
Ukwenza ngokwezifiso okulwa nenkungu: Kungaxoxwa ngokusebenza kwenkungu ebandayo, inkungu eshisayo kanye nokusebenza okuqondene nohlelo lokusebenza.
Imininingwane yomqulu owenziwe ngokwezifiso: Ububanzi, ubude, umongo, ububanzi bomqulu kanye nesiqondiso sokugoba kungenziwa ngezifiso.
Ukuphrinta ngokwezifiso: Ama-logo, ihluzo, ulwazi lomkhiqizo kanye nezimpawu zokubhalisa kungangezwa.
Ezinye izindlela ezinezithiyo eziphakeme: Izakhiwo ezisekelwe ku-EVOH zingahlolwa ngezinhlelo zokusebenza ze-MAP.
Ukuqhathaniswa kwethreyi nefilimu: Izincomo zingasekelwa kumasampula ethreyi angokoqobo kanye nokuhlolwa kokuvalwa kwezentengiselwano.
Ukusekelwa kokuhambisana komshini: Ubukhulu befilimu kanye nokugoba kungalinganiswa nezivalo zethreyi ezenziwe ngesandla, ezizenzakalelayo noma ezizenzakalelayo.
Ukusekelwa kwesilingo: Isampula yefilimu noma imiqulu yesilingo ingaxoxwa ngaphambi kokukhiqizwa ngobuningi.
Ukuphakelwa okuphelele: I-HSQY iphinde ihlinzeke ngamathileyi okudla, amathileyi anezivikelo eziphakeme, amafilimu okumboza kanye nemishini yokuvala amathileyi.
Ukupakisha okuthekeliswayo: Izidingo zebhokisi, iphalethi kanye nokuthunyelwa kwamanye amazwe zingahlanganiswa.
Ukuze uthole isincomo esinembile kanye nesilinganiso, sicela unikeze ulwazi olulandelayo ngangokunokwenzeka:
Umkhiqizo wokudla
Izinga lomswakama wokudla
Izinga lokushisa lokugcwalisa ukudla
Izinto zethreyi kanye nesakhiwo sesendlalelo esiphelele
Izinto eziku-flange yokuvala ithreyi
Amasampula ethreyi angokoqobo
Ubukhulu bethreyi nobubanzi beflange
Inkungu ebandayo, inkungu eshisayo noma isidingo esihlanganisiwe
Izinga lokushisa lesitoreji
Isikhathi sokugcina nokusabalalisa esilindelwe
Isidingo sokuvala kalula noma sokuvala ngokukhiya
Isampula yefilimu ekhona noma amandla okuhluba aqondiwe
Imfuneko ye-MAP enesithiyo esikhulu
I-OTR noma i-WVTR edingekayo uma itholakala
Ubukhulu befilimu obudingekayo
Ububanzi befilimu nobude bokugoqa
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isiqondiso sokugoba ohlangothini oluphikisana nenkungu kanye ne-sealant
Umkhiqizi womshini wokuvala ithreyi kanye nomodeli
Izinga lokushisa lokuvala lamanje, ingcindezi kanye nesikhathi sokuhlala
Isivinini sokukhiqiza
Ifilimu ephrintiwe noma engaphrintwanga
Ubude bokuphinda umsebenzi wobuciko nokuphrinta
Izidingo zemibhalo yokuxhumana nokudla
Inani le-oda kanye nokusetshenziswa konyaka
Izwe oya kulo, ichweba noma ikheli lokulethwa
Akususi umswakama noma kuvimbele ngokuphelele ukuminyana. Kusakaza umswakama ominyene ube ungqimba oluncane nolusobala ukuze ukudla okupakishiwe kuhlale kubonakala kakhulu.
Imikhiqizo yamanje ye-HSQY isebenzisa isakhiwo se-BOPET/PE esinamathelisiwe esinokwelashwa okulwa nenkungu endaweni ebheke ukudla.
Isendlalelo sokuvala se-PE kanye nohlangothi oluphethwe yinkungu ngokuvamile lubhekene ne-flange yokudla nethileyi. Isiqondiso esiqondile sokugoba kufanele siqinisekiswe ngaphambi kokukhiqiza.
Inkungu ebandayo iqala ngesikhathi sokugcina esiqandisini. Inkungu eshisayo iqala lapho ukudla okufudumele noma umusi uthinta ifilimu epholile. Ukusetshenziswa okuhlukene kungadinga izinhlobo ezahlukene zokulwa nenkungu.
Imikhiqizo yamanje ye-HSQY ibala ububanzi bokujiya okubhekiselwe obungaba ngu-52–90 μm. Ubukhulu obungokwezifiso bungahlolwa ngokuya ngesicelo.
Ububanzi bokubhekisela bungaba ngu-150–900 mm. Ububanzi obukhethiwe buhlanganisa u-180 mm, 320 mm, 400 mm kanye no-640 mm, kanye nokusika okwenziwe ngokwezifiso okutholakalayo.
Imikhiqizo yamanje ekhethiwe isebenzisa ubude beroli yokubhekisela obungaba ngu-500 m. Ubude beroli ngokwezifiso bungaxoxwa.
Yebo. I-HSQY inikeza ifilimu ye-PET/PE elwa nenkungu ekwazi ukuxebuka kalula eyenzelwe ukuvula kwabathengi okulawulwayo.
Yebo. I-HSQY iphinde inikeze inguqulo eqinile yokukhiya-ukuvala yezinhlelo zokusebenza ezidinga ukuphepha okukhulu kwephakheji.
Cha. Ifilimu ye-PET/PE ngokuvamile idinga i-PE ehambisanayo noma indawo eguquliwe yesivalo. Amathreyi e-Mono-APET angadinga ifilimu yokuvala eqondile eya ku-PET.
Kufanele kusetshenziswe ifilimu ehambisana ngqo nobuso be-PP noma be-PS kuphela. Ukuhambisana kumele kuqinisekiswe ngokuhlolwa kokuvala.
Yebo. Ivame ukusetshenziselwa izithelo, imifino kanye namasaladi. Imikhiqizo yokuphefumula ingadinga ukubhobozwa noma ukulawulwa kokungena kwegesi.
Yebo, uma ifilimu ifaniswe nethileyi futhi kudingeka isivalo. Inyama nokudla kwasolwandle kungadinga ukumelana nokubhoboza kanye nesithiyo esiphezulu somoya-mpilo.
Hhayi ngokuzenzakalelayo. Izinhlelo zokusebenza ze-MAP zingadinga ifilimu ezinikele esekelwe ku-EVOH ene-OTR ecacisiwe kanye nobuqotho besivalo.
Akukho silinganiso se-microwave esibhalwe ohlwini lwemikhiqizo ejwayelekile ye-HSQY yamanje. Ifilimu ehlukile ye-microwave kumele ikhethwe futhi ihlolwe.
Imikhiqizo ejwayelekile yamanje ayifakwanga ohlwini njengephephile efrijini. Isakhiwo sezinga lefriji sidinga ukuhlolwa nokuqinisekiswa okuhlukile.
Ifilimu ejwayelekile yokulwa nenkungu ye-PET/PE ayifakwa kuhhavini. Sebenzisa ifilimu ekhethekile efakwa kuhhavini kanye nethreyi ehambisanayo ukuze usebenzise ihhavini evamile.
Izimbangela ezingaba khona zifaka phakathi ukuqondiswa kwefilimu okubuyiselwe emuva, umswakama owedlulele, ukushintsha kwezinga lokushisa okusheshayo, izinga elingafanele lokulwa nenkungu noma isikhathi sokuhlola esingaphezu kokusebenza okuklanyelwe umkhiqizo.
I-flange yethreyi ingase ingahambisani, ifilimu ingase iguqulwe, noma izinga lokushisa, ingcindezi kanye nesikhathi sokuhlala kungase kungabi ngokwanele.
Izinhlobo ezikhethiwe zingase zibekezelele ukungcola okulinganiselwe, kodwa i-flange yethreyi kufanele igcinwe ihlanzekile futhi yomile ngangokunokwenzeka.
Ukusebenza kokulwa nenkungu kungaxoxwa ngakho ngokuya ngokudla, izinga lokushisa lokugcwalisa, izimo zokuqandisa kanye nesikhathi sokugcina esidingekayo.
Yebo. Amalogo, ulwazi lomkhiqizo, amabhakhodi, amakhodi e-QR kanye nezimpawu zokubhalisa kungangezwa ngokwemisebenzi yobuciko evunyiwe.
I-PET/PE iyi-laminate enama-polymer amaningi futhi ayamukeleki kuwo wonke umuntu ezinhlelweni zokuvuselela kabusha ze-PET noma ze-PE. Ukuphinda kusetshenziswe kabusha kwangempela kuncike ephaketheni eliphelele kanye nengqalasizinda yendawo.
Amakhasi omkhiqizo wamanje abonisa i-MOQ ebhekisela cishe engu-1,000 kg ngencazelo ngayinye. Ukuphrinta ngokwezifiso kanye nezakhiwo ezikhethekile kungadinga inani elihlukile.
Isikhathi samanje sokuhola esibhekiselwe cishe siyizinsuku eziyi-10-15 ngemuva kokuqinisekiswa kwemininingwane, inkokhelo kanye ne-oda.
Ifilimu noma imiqulu yesilingo yesampula ingaxoxwa ngayo ukuze kuvivinywe ukuvinjelwa kwenkungu, ukuvalwa, ukuhlubuka, umshini kanye nokuhlolwa kokugcina okubandayo.
Ufuna umkhiqizi wefilimu yokuvala ye-PET/PE elwa nenkungu, umhlinzeki wefilimu yokumboza ekwazi ukuhlubula kalula noma ifilimu yokuvala ekhiywayo yamathileyi okudla abandayo?
Xhumana ne-HSQY ukuze ucele ama-trial rolls, imininingwane yefilimu, ukwesekwa kokuhambisana kwethreyi, ukuphrinta ngokwezifiso, amanani efektri kanye nolwazi lokuthunyelwa kwamanye amazwe.
Isigaba Somkhiqizo