Ifilimu yokuvala amathreyi e-PP , eyaziwa nangokuthi ifilimu yokumboza ithreyi ye-PP noma ifilimu ephezulu yethreyi ye-polypropylene, iyifilimu yokugoqa eguquguqukayo eyenzelwe ukuvala amathreyi okudla e-polypropylene alungisiwe, izinkomishi nezitsha.
Ifilimu ibekwa phezu kwethileyi egcwele bese iboshelwa ku-flange yethileyi ngokusebenzisa ukushisa okulawulwayo, ingcindezi kanye nesikhathi sokuhlala. Kuye ngesakhiwo sefilimu, iphakheji eqediwe inganikeza ukuvulwa okulula, ukuvalwa kwe-lock-seal, ukusebenza okulwa nenkungu, isithiyo se-oxygen, isithiyo somswakama, ukumelana nokubhoboza, ukungenisa umoya ngomusi kanye nophawu oluphrintiwe.
I-HSQY inikeza amafilimu okumboza aqukethe i-BOPET/CPP, i-BOPP-based, i-PET/PE kanye ne-EVOH ukuze kusetshenziswe amathreyi e-PP ahambisanayo. Izinhlelo zokusebenza ezitholakalayo zifaka phakathi ukudla okulungele, ukudla okubandayo, inyama, izinkukhu, ukudla kwasolwandle, imikhiqizo yobisi, amasaladi, imikhiqizo, imikhiqizo yokubhaka kanye nokupakishwa kwesimo sezulu okuguquliwe.
Ukuhambisana kwefilimu kunqunywa ungqimba lwe-sealant oluhambisana nethreyi, hhayi nje ngegama lengqimba yangaphandle yefilimu. Ifilimu eqondile kumele ihlolwe ngethreyi ye-PP yezentengiselwano, umshini wokufaka ukudla opakishiwe kanye nomshini wokuvala ithreyi ngaphambi kokukhiqizwa ngobuningi.
Amathreyi e-PP angahluka ngebanga le-resin, okuqukethwe kwe-copolymer, okuqukethwe okuphinde kwasetshenziswa, umbala, ukwelashwa kwendawo, i-flange geometry kanye nezimo ze-thermoforming. Lokhu kuhluka kungashintsha izinga lokushisa lokuqalisa ukuvala, amandla okususa kanye nobuqotho bephakheji.
Amathreyi amabili achazwa njenge-polypropylene angase anganikezi ukusebenza okufanayo kokuvala ngefilimu efanayo.
| Isakhiwo Sethreyi | Isidingo Esijwayelekile | Sokukhetha Ifilimu Isiqondiso |
|---|---|---|
| Ithreyi ye-Mono-PP | Ukuvalwa okuqondile ku-flange ye-polypropylene | Sebenzisa i-CPP ehambisana ne-PP, i-polyolefin eguquliwe noma ungqimba lwe-sealant oluqondene nohlelo lokusebenza |
| Ithreyi ye-PP/EVOH/PP | Ubuso bokuvala be-PP buhlanganiswe nesendlalelo sangaphakathi sokuvimbela igesi | Fanisa nefilimu ehambisana ne-PP enezivimbelo eziphezulu zokudla kwe-MAP noma ukudla okuzwela umoya-mpilo |
| Ithreyi ye-PP/EVOH/PE | Ubuso bokuvala bungaba yi-PP, i-PE noma olunye ungqimba olucacisiwe | Qinisekisa ungqimba lwangempela lokuxhumana kwe-flange ngaphambi kokukhetha ifilimu |
| Ithreyi ye-PP ehlanganisiwe | Ukugqoka kulawula ukuziphatha kwesivalo | Hlola ifilimu ngokumelene nokwakheka okuqondile kokumboza |
| Ithreyi ye-PP Yokuqukethwe Okuphinde Kwasetshenziswa | Ukuziphatha kobuso nokushisa kungahluka ngokuya ngokwakhiwa | Qinisekisa amandla okuvala, ukuqina kwesikhumba, iphunga kanye nezidingo zokuthintana nokudla |
Amasampula ethreyi angokoqobo anconywa kakhulu lapho ukhetha noma uthuthukisa imininingwane entsha yefilimu yokumboza ye-PP.
Ithebula elilandelayo lifingqa izinketho ezivamile ezitholakalayo kulo lonke isigaba sefilimu yesivalo sethreyi ye-HSQY PP. Imininingwane eqondile incike esakhiweni esikhethiwe, uhlobo lwesivalo, izinga lesithintelo kanye nezidingo zokukhiqiza.
| Igama Lomkhiqizo | Ifilimu Yokumboza Engavalwa Ngokushisa Yama-PP Food Trays |
| Izakhiwo Zefilimu Ezivamile | I-BOPET/CPP, ifilimu esekelwe ku-BOPP, i-PET/PE ene-sealant ehambisana ne-PP, i-EVOH/PP nezinye izakhiwo ezenziwe ngezifiso ezinezingqimba eziningi |
| Ububanzi Bokujiya Okuvamile | Cishe 40–90 μm |
| Uhla Lwezinkomba ze-BOPET/CPP | Cishe 52–90 μm |
| Uhla Lwereferensi lwe-EVOH/PP | Cishe 40–90 μm |
| Ububanzi Bokugoqa | Cishe 150–900 mm, kanye nokusika okwenziwe ngokwezifiso okutholakalayo |
| Izinketho Zobubanzi Ezikhethiwe | 150 mm, 180 mm, 320 mm, 400 mm, 640 mm kanye nobubanzi obungokwezifiso |
| Ubude beRoli Yereferensi | 500 m yezakhiwo ezikhethiwe; ubude bokugoqa ngokwezifiso buyatholakala |
| Ububanzi be-Core | Kwenziwe ngokwezifiso ngokusho komshini wokuvala ithreyi |
| Ukubukeka | Kucacile, kucwebezela kakhulu, akucwebezeli noma kuphrintiwe ngokwezifiso |
| Izinketho Zokuvala | Ukuhlubuka okulula, ukuhlubuka okulawulwayo, ukuhlubuka okushisayo nokubandayo, ukuhlubuka okuqhumile, ukukhiya uphawu noma ukuvaleka okuhlala njalo |
| Izinketho Zokusebenza | Ilwa nenkungu, isithiyo esiphezulu, ayibhobozi, ivala ukungcola, iyaphrintwa, ibhoboziwe, izikhipha umoya futhi ikhetheke kahle ukuze ilashwe ngokushisa |
| Izindlela Zokupakisha | Ukuvalwa kwethreyi okujwayelekile, ukupakishwa komoya okuguquliwe kanye nezinhlelo zokwelapha ukushisa ezikhethiwe |
| Imishini Ehambisanayo | Imishini yokuvala ithreyi eyenziwe ngesandla, ezenzakalelayo kancane, ejikelezayo kanye nezenzakalelayo ngokuphelele ngemuva kokuhlolwa komugqa |
| Izicelo Ezijwayelekile | Ukudla okulungele, inyama, izinkukhu, ukudla kwasolwandle, imikhiqizo yobisi, amasaladi, imikhiqizo, ukudla okubhakiwe kanye nokudla okulungiselelwe okubandayo |
| I-MOQ Yereferensi | Cishe 500–1,000 kg ngesakhiwo noma incazelo ngayinye |
| Isikhathi Sokuhola Esibhekiselwe Ku- | Cishe izinsuku zokusebenza eziyi-10-15 ngemuva kwencazelo yokugcina kanye nokuqinisekiswa kwe-oda |
| Usekelo Lwesampula | Ifilimu noma imiqulu yesilingo yesampula ingaxoxwa ngethreyi, umshini, ikhasi, izithiyo kanye nokuhlolwa kokushisa |
Ububanzi obubalwe buhlanganisa izakhiwo eziningi zefilimu ye-HSQY. Ikhotheshini yokugcina kumele ichaze ukwakhiwa kwefilimu okuqondile, ububanzi, ukujiya, uhlobo lwesivalo kanye nesidingo sonyaka.
Ifilimu yokumboza ye-BOPET/CPP ihlanganisa ungqimba lwangaphandle lwe-polyester oluqondiswe kabili kanye nongqimba lokuxhumana lwethreyi ye-polypropylene ephothiwe.
I-BOPET inikeza ukucaca kokukhanya, amandla okunamathela, ukuzinza kobukhulu kanye nendawo ephrintekayo. I-CPP inikeza ukuvala ukushisa futhi ingaklanywa ukuze kube lula ukuyikhipha noma ukusebenza okuqinile kokukhiya-ukuvala ezindaweni ze-PP ezihambisanayo.
Imikhiqizo ehlobene ye-HSQY ifaka phakathi ifilimu yokumboza ye-BOPET/CPP -lock-seal kanye ne ifilimu yokumboza ye-BOPET/CPP ehlubula kalula.
I-BOPP inikeza ukuminyana okuphansi, ukucaca, ukumelana nomswakama kanye nokuhambisana nemiklamo yokupakisha egxile ku-PP.
Ifilimu ingafaka i-PP, i-CPP, i-PE noma olunye ungqimba oluhlanganisiwe. Igama lefilimu elishicilelwe lodwa aliqinisekisi ukuvalwa okuqondile kuyo yonke ithreyi ye-PP.
Ifilimu ye-EVOH/PP ifaka ungqimba lwe-EVOH ukunciphisa ukudluliswa komoya-mpilo kanye negesi kuyilapho ungqimba olusekelwe ku-PP lunikeza ukusebenza kahle komshini kanye nokuhambisana kokuvala ithreyi.
Ikhethelwe i-MAP, inyama, ukudla kwasolwandle, ubisi, ukudla okulungisiwe kanye neminye imikhiqizo ezwela umoya-mpilo.
Bona ama-HSQY Ifilimu ye-EVOH/PP enezivikelo eziphakeme.
Ifilimu ye-BOPP/EVOH enezingqimba eziningi ihlanganisa ukusebenza kwe-BOPP okubonakalayo kanye nomswakama kanye nesithiyo se-oxygen se-EVOH kanye nengqimba yokuvala ukushisa eqondene nohlelo lokusebenza.
Isendlalelo sokuxhumana kwethreyi kumele sifaniswe ne-flange yethreyi ye-PP yangempela. Uma isakhiwo esishicilelwe siqukethe isendlalelo se-PE, ukuhambisana okuqondile ne-mono-PP kumele kuqinisekiswe ngokusebenzisa izivivinyo zokuvala.
Bona okuhlobene Ifilimu ye-BOPP/EVOH yokuvala uphawu olunezingqimba eziningi.
Amanye amafilimu asebenzisa izivalo ze-polyolefin eziguquliwe ezenzelwe ukuvala izinto eziningana zethreyi, njenge-PP, i-PE, i-PET noma i-PS.
Akufanele kucatshangelwe ukuthi ihambisana ne-universal. Ifilimu efanayo ingakhiqiza amandla ahlukene okuxebuka, ukubukeka kwesivalo kanye nokumelana nokuvuza ezindaweni ezahlukene zethreyi.
| Uhlobo | Lokuvula Ukuziphatha Kokuvula | Izinhlelo Zokusebenza Ezijwayelekile | Okucatshangelwe Kakhulu |
|---|---|---|---|
| Ukuhluza Okulula | Ihluba kancane kancane ngesandla | Amasaladi, imikhiqizo yobisi, ama-dessert kanye nokudla okulungele abathengi | Kumelwe ulinganisele ukuphepha kwephakeji nokuvula okulula |
| I-Peel Eshisayo Nebandayo | Yakhelwe ukuhluba njalo ngaphambi noma ngemva kokufudumala kabusha | Ukudla okulungiselelwe okupholile kanye nokudla okukhethiwe okulungisiwe okufudumele | Ukusebenza kwe-peel kumele kuhlolwe ekushiseni kwangempela kokuphakelwa |
| I-Brust Peel | Ikhishwa ngengcindezi yangaphakathi elawulwayo | Ukudla kwe-microwave okungenisa umoya ngomusi | Ukucindezela kokukhululwa kumele kuhambisane nezimo zokudla kanye nokushisa |
| Isivalo Sokukhiya | Ukuvalwa okuqinile noma okungaqhekeki | Amasosi, ukudla okunothe ngoketshezi, inyama kanye nokusabalalisa okudinga umzamo omkhulu | Kungadinga ukusika noma ukubhoboza ukuze kuvulwe |
| Hluba bese Uvala Kabusha | Ingavulwa futhi ivalwe izikhathi eziningi | Ushizi, ukudla okumnandi kanye nezingxenye ezisetshenziswa kaningi | Kudinga ukwakheka kwefilimu nethreyi okukhethelwe ukuvalwa kabusha |
Amathreyi e-PP kanye namafilimu okumboza ahambisanayo asetshenziselwa i-pasta, ilayisi, inyama ephekiwe, imifino, amasoso, ama-curry kanye nokudla okunezingxenye eziningi.
Amafilimu okudla okulungele angadinga ukuhlutshwa kalula, ukusebenza kahle kokulwa nenkungu, ukufudumala kabusha kwe-microwave, ukungenisa umoya ngomusi noma ukumelana nokushisa.
Amafilimu okumboza anezivimbelo eziphakeme futhi angabhobozi angasetshenziswa enyameni yenkomo, ingulube, iwundlu, inyama egayiwe, amasoseji, inkukhu kanye ne-turkey epakishwe kumathileyi asekelwe ku-PP.
Imikhiqizo etholakala emathanjeni ingadinga ukumelana okukhulu kokubhoboza, amathileyi ajulile kanye nokuvalwa okuthembekile ngokusebenzisa umswakama olinganiselwe noma ukungcola kwamafutha.
Izicelo zifaka phakathi izinhlanzi, ama-shrimp, ama-shellfish, izingxenye zokudla kwasolwandle kanye nokudla kwasolwandle okulungisiwe.
Ukupakishwa kokudla kwasolwandle kufanele kuqinisekiswe ukuthi kubhoboziwe, kukhishwe uketshezi, kuxutshwe igesi, izinga lokushisa kanye nengozi yezinto eziphilayo.
Amafilimu okumboza ithreyi le-PP angasetshenziswa ezingcezwini zoshizi, imikhiqizo yebhotela, ama-dessert obisi, ukudla okusekelwe ku-yogurt kanye nokudla kobisi okubandayo.
Ukupakishwa koshizi kungadinga ukugeleza kwegesi okulawulwayo, ukusebenza okulula kokukhuhla noma ukukhuhla nokuvala kabusha.
Amafilimu alula ukuwahluza kanye nalwa nenkungu afanelekela amasaladi, ama-noodle abandayo, imifino elungisiwe, ukudla okumnandi, ama-dips kanye nezitsha eziseceleni ezibandayo.
Amathreyi omkhiqizo we-PP angavalwa ngamafilimu okumboza abonakalayo, alwa nenkungu noma anezimbobo zamajikijolo, utamatisi, izithelo ezisikiwe, imifino namakhowe.
Imikhiqizo emisha iyaqhubeka nokuphefumula ngemva kokupakisha, ngakho-ke kungadingeka ukubhoboza okuncane noma ukudluliselwa kwegesi okulawulwayo esikhundleni sefilimu egcwele ukuvimba okuphezulu.
Amakhekhe, amakhekhe, imikhiqizo yenhlama, amaswidi, ama-pudding kanye nama-dessert abandayo angasebenzisa amafilimu okumboza ahambisana ne-PP acacile noma aphrintiwe.
Amazinga ethreyi lefilimu nele-PP angahlolwa ngokudla okuqandisiwe, inyama, ukudla kwasolwandle, imifino kanye nama-dessert.
Ukuguquguquka kwezinga lokushisa eliphansi, ukumelana nokushayisana kanye nobuqotho besivalo kumele kuhlolwe ngesikhathi sokuqandisa, ukuthuthwa kanye nokuncibilika.
Ukupakishwa komoya okushintshiwe kuthatha indawo yomoya ovamile ngaphakathi kwetreyi ngengxube yegesi elawulwayo ngaphambi kokuvala.
Ifilimu ejwayelekile yokumboza i-PP ingase inganikezi isithiyo somoya-mpilo esanele se-MAP. Ukudla okuzwela umoya-mpilo ngokuvamile kudinga ifilimu equkethe i-EVOH noma enye ingqimba enesithintelo esiphezulu.
Uhlelo oluphelele lwe-MAP kufanele lucabangele:
Isakhiwo sesithintelo sethreyi ye-PP
Izinga lokudluliswa komoya-mpilo ngefilimu yesivalo
Izinga lokudluliswa kwamanzi nomhwamuko
Ingxube yegesi eqondene nokudla
I-oxygen esele ngemva kokuvalwa
Isilinganiso segesi nomkhiqizo
Ukuhlanzeka kwe-flange kanye nobuqotho besivalo
Isitoreji kanye nokushisa kwezokuthutha
Isikhathi sokusabalalisa okuqondiwe kanye nesikhathi sokuphila kweshelufu
Amakhasimende athuthukisa ukupakishwa kwe-MAP angabuyekeza ama-HSQY Amathreyi e-MAP, amathreyi e-PP anezivikelo eziphakeme kanye Amathreyi e-PP/EVOH/PE.
Izimangalo zesikhathi sokuphelelwa yisikhathi kweshelufu kufanele zisekelwe ubuqotho bephakheji, ukugcinwa kwegesi, ukuhlolwa kwezinto eziphilayo kanye nezinzwa kusetshenziswa uhlelo lokudla kanye nokupakisha lwangempela.
Ifilimu elwa nenkungu inciphisa amaconsi amanzi abonakalayo ngokusabalalisa umswakama ohlanganisiwe ube ungqimba oluncane olubonakalayo.
Iwusizo ekudleni okubandayo, inyama, ukudla kwasolwandle, amasaladi, imikhiqizo kanye nokudla okupakishwe kufudumele bese kupholiswa kamuva.
Ukusebenza kokulwa nenkungu kuncike ku:
Ukuqondiswa okulungile kohlangothi olulwa nenkungu
Izinga lokushisa lokugcwalisa ukudla
Izinga lomswakama wokudla
Isivinini sokupholisa
Izinga lokushisa lokugcina elifrijini
Ubude besikhathi sochungechunge olubandayo
Ukuhlanganiswa kwe-anti-inkungu noma ukwakheka okungeziwe
Amasampula efilimu kufanele ahlolwe ngomjikelezo wangempela wokudla kanye nomjikelezo wochungechunge olubandayo ngaphambi kokuba kuvunyelwe ukusebenza kokulwa nenkungu.
Amanzi, isoso, uwoyela, amafutha kanye nezinhlayiya zokudla ezincane eziku-flange yethreyi kungaphazamisa ukuvala bese kudala imisele yokuvuza.
Amafilimu akhethiwe okuvala ukungcola angabekezelela umswakama noma amafutha alinganiselwe, kodwa akukho filimu okufanele ithathe indawo yokulawula okuhle komugqa wokugcwalisa kanye nokuhlanza i-flange.
Ukuhlolwa kokuvala ukungcola kufanele kusebenzise izinsalela zokudla zangempela, isivinini somugqa, ithuluzi lokuvala kanye nenqubo yokulungisa efrijini.
Amazinga akhethiwe efilimu angathuthukiswa ukuze kufudunyezwe kabusha nge-microwave, kodwa ifilimu akufanele ichazwe njengephephile kwi-microwave ngoba nje inamathela kuthreyi ye-PP.
Ukuhlolwa kwe-microwave kumele kucabangele isakhiwo sefilimu, ithileyi, ukwakheka kokudla, amandla e-microwave, isikhathi sokushisa kanye nemiyalelo yokukhipha umusi.
Amanye amaphakheji adinga ukuthi umthengi abhoboze ifilimu noma ahlubule ikhonji elilodwa ngaphambi kokushisa. Amanye amaphakheji asebenzisa ifilimu yokuzikhipha umoya, i-laser scoring, i-micropeforation noma i-pressure-activated burst peel.
Imiyalelo yokushisa yabathengi kumele isekelwe ekuhlolweni kwephakheji okuqinisekisiwe.
Kuphela izinga lefilimu elingelashwa ngokushisa elenzelwe izinga lokushisa elidingekayo kanye nobude besikhathi okufanele lisetshenziswe.
Amafilimu ajwayelekile e-BOPET/CPP noma e-BOPP kulesi sigaba akufanele akhuthazwe ngokuzenzakalelayo ukuze kufakwe i-pasteurization ngaphandle kokuqinisekiswa komkhiqizo othize.
Ifilimu ejwayelekile yokumboza ithreyi ye-PP ayifaneleki ngokuzenzakalelayo ukucutshungulwa kwe-retort.
Izinhlelo zokusebenza zokuguqula zidinga isakhiwo esizinikele esiqinisekisiwe sokucubungula izinga lokushisa, ingcindezi, ubude besikhathi, ukwakheka kokudla kanye nobuqotho bephakheji yangemva kokuguqula.
Ukusetshenziswa kwehhavini okuvamile ngokuvamile akuyona indlela ejwayelekile yokusebenzisa amathreyi e-PP noma amafilimu okumboza e-PP ajwayelekile.
Izinhlelo zokusebenza ezidinga ukufudumeza ohhavini ojwayelekile kufanele zisebenzise uhlelo lwethreyi nefilimu oluklanywe nge-oven, njengephakheji ye-CPET eqinisekisiwe ngokufanele.
Ifilimu yokumboza ye-PP ingasetshenziswa kuma-tray sealer asetshenziswa ngesandla, asebenza ngokuzenzakalelayo, ajikelezayo kanye nasebenza ngokuzenzakalelayo ngokugcwele uma ubukhulu bomgoqo kanye nezici zokuvala zifana nemishini.
Abathengi kufanele baqinisekise:
Umkhiqizi womshini kanye nomodeli
Isakhiwo sesikhunta sethreyi kanye nomgodi
Inani lamathileyi ngomjikelezo ngamunye
Ububanzi obukhulu befilimu
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu sokugoqa
Isiqondiso sokuphumula
Ingqimba yesivalo iboshwe ngaphakathi noma ngaphandle
Ububanzi bokushisa kwepuleti lokuvala
Isikhathi sokuhlala
Ingcindezi yokuvala
Isivinini somugqa namathreyi ngomzuzu
Indlela yokusika ifilimu
Inzwa yophawu lokubhalisa
Umsebenzi we-MAP wokuhlanza igesi
I-HSQY iphinde inikeze imishini yokuvala ithreyi yokudla yokuvala ukushisa okujwayelekile kanye nokupakisha umoya okushintshiwe.
Ifasitela lokuvala liwububanzi bokushisa, ingcindezi kanye nesikhathi sokuhlala esikhiqiza uphawu oluthembekile ngaphandle kokulimaza ifilimu noma ithreyi ye-PP.
Isivivinyo sokuvala ngokuhweba kufanele sihlole:
Izinga lokushisa eliphansi lokuqalisa ukuvalwa
Izinga lokushisa eliphezulu ngaphambi kokuhlanekezelwa kwefilimu noma kwethreyi
Isikhathi sokuhlala esisebenzayo esincane
Ingcindezi yokuvala edingekayo
Amandla okuvala ngokushesha ngemva kokuvala
Amandla okukhuhla ngemva kokupholisa
Amandla okuhlubula ngemva kokugcina efrijini
Hluba amandla ngemva kokufudumala kabusha uma kudingeka
Ukusebenza kahle kokungcola komswakama noma amafutha
Ukuvumelana kwe-value ngesivinini sokukhiqiza
Ukuncipha kwefilimu nokwakheka kwemibimbi
Ukuhlanekezela kwethreyi ne-flange
Ukusebenza kokuvuza nokuqhuma
Ukushisa okwandayo akulona ikhambi elifanele ngaso sonke isikhathi lesivalo esibuthakathaka. Ukuqondiswa kwefilimu, ukuhambisana kwethreyi, ingcindezi yokuvala, ukuba yisicaba kwamathuluzi kanye nokungcola kwe-flange nakho kufanele kuhlolwe.
Incazelo ephelele yefilimu yokugoqa kufanele ifake okungaphezu kobubanzi befilimu obujwayelekile.
Ububanzi befilimu obuqediwe
Ubukhulu befilimu obuphelele
Ubude bokugoqa
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Isisindo esiphezulu sokugoqa
Inxeba eliseceleni le-sealant ngaphakathi noma ngaphandle
Ukuqondiswa kwecala okuphrintiwe
Ubude bokuphinda umsebenzi wobuciko
Isikhundla sophawu lokubhalisa
Inani lemizila yokupakisha
Izidingo ze-Splice kanye ne-joint
Ukuqondiswa okungalungile kokugoqa kungabeka ungqimba lokuvala ohlangothini olungalungile futhi kwenze umqulu ungasetshenziswa emgqeni wokupakisha.
| Inkinga | Engabangela | Izinto Okufanele Zihlolwe |
|---|---|---|
| Ifilimu Ayivali | I-sealant engahambisani, ifilimu ebuyiselwe emuva, izinga lokushisa eliphansi noma ukuthintana kabi kwamathuluzi | Uhlangothi lokuvala ifilimu, ukwakheka kwethreyi ye-PP, izinga lokushisa, ingcindezi kanye nesikhathi sokuhlala |
| Isivalo Esibuthakathaka Noma Esingaguquguquki | Ukungcola, i-flange yethreyi engalingani, izinga lokushisa elingazinzile noma ingcindezi yokuvala enganele | Ukuhlanzeka kwe-flange, ukuba yisicaba kwamathuluzi, izilawuli zomshini kanye nobukhulu bethreyi |
| Amandla Okuhluza Aphezulu Kakhulu | Kukhethwe izinga lokushisa elidlulele, isikhathi sokuhlala noma ingcindezi, noma uhlobo olungalungile lwesivalo | Qinisekisa ibanga lokuhlubula kalula bese usungula ifasitela lokuvala elilawulwayo |
| Amandla Okuhluza Aphansi Kakhulu | Amandla okuvala anganele noma indlela engafanele yokususa amabala kalula | Ibanga lefilimu, ubuso bethileyi, izinga lokushisa, ingcindezi kanye nesikhathi sokulungisa |
| Izinyembezi Zefilimu Ngesikhathi Sokuvulwa | Amandla okuvala adlula amandla efilimu, ifilimu yonakele noma ithebhu yokuvula incane kakhulu | Ubukhulu befilimu, amandla okuxebula, umphetho wethreyi kanye nomklamo wethebhu |
| Imibimbi Esivalweni | Ukungezwani kwewebhu okungalingani, ukulandelela okungekuhle, amathreyi aphikisiwe noma ukungalungi kahle kwamathuluzi | Ukulandelela ama-roll, ukuphumula ukucindezeleka, ukubeka ithreyi kanye nokuba yisicaba kwepuleti lokuvala |
| Ukuvuza Kwephakheji | Ukudla okuseflangeni, ukuvuza kwesiteshi, ukubhoboza, amathileyi onakele noma ukuvalwa okungaphelele | Ukuhlanzeka kwe-flange, ubuqotho befilimu, isimo sethreyi kanye nokuqhubeka kokuvala okuphelele |
| Amabhaluni Efilimu Ngesikhathi Sokushisa | Umfutho womusi uyanda ngaphakathi kwephakheji engavulwanga umoya | Umklamo womoya ophumayo, ukubhoboza, ukuqhuma kwesikhumba kanye nemiyalelo yokushisa kwabathengi |
| Ukusebenza Okubi Kokulwa Nenkungu | Uhlangothi olulwa nenkungu lubuyiselwe emuva, ibanga elingafanele noma ukufinyela ngokweqile | Ukuqondiswa kwefilimu, izinga lokushisa lomkhiqizo, umswakama kanye nomjikelezo wochungechunge olubandayo |
| Ukuhlukaniswa Kwamafilimu | Ukwelashwa okungekuhle kokunamathela, ukushisa ngokweqile, ukuchayeka ku-oyela noma isibopho esinganele se-lamination | Ubudala befilimu, isibopho se-laminate, ukwakheka kokudla kanye nezimo zokwelapha ukushisa |
Ifilimu yokumboza ithreyi ye-PP ingaphrintwa ngamalogo omkhiqizo, amagama emikhiqizo, ulwazi lokudla okunempilo, imiyalelo yokushisa, amabhakhodi, amakhodi e-QR kanye nezithombe zokukhangisa.
Amaphrojekthi efilimu ephrintiwe ngokuvamile adinga:
Amafayela obuciko ahlelekayo
Ububanzi befilimu obuqediwe
Ubude bokuphinda bokuphrinta
Inani lemibala
Izinkomba zombala ezivunyiwe ze-Pantone noma ezivunyiwe
Phrinta isiqondiso
Isikhundla sophawu lokubhalisa
Ukuqondiswa kwethreyi esikhumbeni sokuvala
Inxeba eliseceleni le-sealant ngaphakathi noma ngaphandle
Ukuqeda okukhanyayo noma okucwebezelayo okudingekayo
Izidingo zokuxhumana nokudla kanye nokushisa
Uyinki wokunyathelisa kanye nezinamathiselo kumele kukhethwe ngokuya ngesakhiwo sokuxhumana kokudla kanye nanoma yiziphi izimo ze-microwave, i-pasteurization noma i-frosting.
Ukufaneleka kokuthintana nokudla kuncike kuma-resin aqondile, i-sealant, ungqimba lwe-EVOH, inhlaka, ukwelashwa kokulwa nenkungu, uyinki wokuphrinta, uhlobo lokudla, isikhathi sokuthintana kanye nezinga lokushisa lokusebenzisa.
Abathengi kufanele bacacise:
Izwe noma isifunda oya kuso
Uhlobo lokudla
Izimo zokuxhumana ngqo nokudla
Ubude bokuxhumana
Indawo yokugcina ezungezile, ebandayo noma eqandisiwe
Izimo ze-microwave noma ze-pasteurization
Ifilimu ephrintiwe noma engaphrintwanga
Izimemezelo ezidingekayo noma ukuhlolwa kokufuduka
Izidingo zezidakamizwa ezinqunyelwe
Izidingo zeqoqo kanye nokulandelela
Imibhalo kufanele iqinisekiswe ngokwencazelo eqondile yefilimu kanye nokusetshenziswa okuhlosiwe. Umbiko wesakhiwo sefilimu eyodwa akufanele usetshenziswe ngokuzenzakalelayo kuzo zonke izinhlelo zobukhulu, zokuvala, zokufaka noma zoyinki.
Ukuphinda kusetshenziswe kuncike esakhiweni esiphelele sethreyi nefilimu kanye nengqalasizinda yokuphinda kusetshenziswe yendawo.
I-laminate ye-BOPET/CPP noma ye-PET/PE iqukethe imindeni ehlukene ye-polymer futhi akufanele ichazwe ngokuzenzakalelayo njenge-mono-material noma ingasetshenziswa kabusha ngamathileyi e-PP.
Isakhiwo sesivalo esinothile nge-PP noma esihambisana ne-mono-PP singase sisekele iphakheji eyenzelwe ukuphinda isetshenziswe uma:
Ithreyi nefilimu ngokuyinhloko kuyi-PP
Izendlalelo zesithiyo kanye nezibopho zihlala ngaphakathi kwemingcele eyamukelekayo
Uyinki kanye nezinamathiselo zihlangabezana neziqondiso zokuklama ezifanele
Iphakheji iyamukelwa uhlelo lokuvuselela indawo oya kuyo
Noma yisiphi isimangalo sokuphinda sisetshenziswe sisekelwa ukuhlolwa noma isitifiketi esifanele
I-HSQY ingahlola izakhiwo ezisekelwe ku-PP zamaphrojekthi aholwa ukuzinza, kodwa ukutholakala, okuqukethwe okusetshenziswe kabusha kanye nezimangalo zokusebenzisa kabusha kumele kuqinisekiswe ngephakheji eqondile.
Isakhiwo esenziwe ngokwezifiso se-BOPET/CPP noma i-BOPP
Ubukhulu befilimu ngokwezifiso
Ukwakheka kwesivalo esihambisana ne-PP ngokwezifiso
Ukusebenza okulula kokuhlubula, ukuhlubula okulawulwayo noma ukuvala ngokukhiya
Amandla okususa ashisayo nabandayo ngokwezifiso
Isendlalelo se-EVOH esinomkhawulo ophezulu
Ama-OTR kanye nama-WVTR aqondiwe ngokwezifiso
Ukwelashwa okulwa nenkungu
Ukwakheka kokuvala ukungcola
Isakhiwo esimelana nokubhoboza
Isakhiwo sezinga lefriji
Ibanga elikhethiwe le-microwave noma i-pasteurization
Umklamo wokungenisa umoya ngomusi, onezimbobo ezincane noma oqhekekile
Inketho yokuhluba nokuvala kabusha
Ama-logo nemifanekiso eyenziwe ngokwezifiso
Ububanzi befilimu ngokwezifiso kanye nobude bokugoqa
Umongo ongokwezifiso kanye nobubanzi obukhulu bokugoqa
Isiqondiso sokugoba ngokwezifiso
Amamaki okubhalisa emishini ezenzakalelayo
Isakhiwo esenzelwe ukuphinda sisetshenziswe esisekelwe ku-PP sincike ekubuyekezweni kobuchwepheshe
Amabhokisi enziwe ngokwezifiso, amalebula kanye nama-pallet okuthumela ngaphandle
Ikhwalithi yefilimu yokumboza eqinile iyasiza ekunciphiseni ukuvuza, ukuxebuka okungaguquki, ukungcola kwefilimu kanye nesikhathi sokungasebenzi komugqa wokupakisha.
Izinto zokuhlola ezifanele zingafaka:
Isakhiwo sefilimu kanye nokuqinisekiswa kwe-resin
Ubukhulu obuphelele kanye nokubekezelelana
Ukusatshalaliswa kwesendlalelo ngasinye uma kuchaziwe
Ukubekezelelana kobubanzi bokugoqa
Ubude bomqulu kanye nesisindo
Usayizi oyinhloko kanye nobubanzi bokugoqa
Ukungezwani komoya kanye nokuqondanisa umqulu
Ukucaca, inkungu kanye nokucwebezela
Ukuklwebheka okungaphezulu, amajeli kanye nokungcola
Amandla e-Lamination-bond
Ukusebenza kokuqalisa isivalo
Amandla okuvala kanye namandla okuxebula
Ukuvumelana kwekhasi elishisayo nelibandayo
Ukusebenza kokulwa nenkungu
Ukubhoboza nokumelana nokucindezelwa
I-OTR kanye ne-WVTR uma kuchaziwe
Ukuhlolwa kwe-microwave noma i-pasteurization uma kudingeka
Umbala wokuphrinta kanye nokunemba kokubhalisa
Ukuvikelwa kokupakishwa kanye nephalethi
Imiqulu yefilimu yokuvala ithreyi ye-PP ivame ukuvikelwa othulini, umswakama, umthelela kanye nomonakalo obangelwa ukugoqa.
Izinketho zokupakisha zingafaka:
Izikhwama zangaphakathi ezivikelayo
Izivikeli ze-roll-end
Amabhokisi okuthumela kwamanye amazwe ngamanye
Amalebula eqembu kanye nemikhiqizo
Ukugoqa kwe-Pallet
Ukuvikelwa kwekhoneni kanye nomphetho
Ama-pallet athunyelwa ngaphandle kokufaka ufuzo
Ukuphakama kwephalethi ngokwezifiso kanye nezimpawu zokuthumela
Ama-roll kufanele agcinwe emaphaketheni awo okuqala endaweni ehlanzekile neyomile kude nokukhanya kwelanga okuqondile, umswakama ophezulu, ukushisa okukhulu kanye nomonakalo ongokwenyama.
Izakhiwo eziningi zamafilimu: amafilimu aqukethe i-BOPET/CPP, asekelwe ku-BOPP, i-PET/PE kanye ne-EVOH ayatholakala.
Izinketho zokuhlubula kalula nokuvala ngokukhiya: Ukusebenza kokuvula kungalinganiswa nohlelo lokudla nokusabalalisa.
Amafilimu anezithiyo eziphakeme: Izakhiwo eziqukethe i-EVOH zingahlolwa ukuze kutholakale ukudla okune-MAP kanye nokuzwela umoya-mpilo.
Izinketho zokulwa nenkungu: Amafilimu ayatholakala ukuze kudliwe okubandayo kanye nokuboniswa kwezitolo okufrijiwe.
Imininingwane yomqulu owenziwe ngokwezifiso: Ububanzi, ubude, umongo, ububanzi bomqulu kanye nesiqondiso sokugoba kungenziwa ngezifiso.
Ukuphrinta ngokwezifiso: Ama-logo, ihluzo, imiyalelo kanye nezimpawu zokubhalisa kungangezwa.
Ukuqhathaniswa kwethreyi nefilimu: Izincomo zingasekelwa kumasampula ethreyi langempela le-PP kanye nokuhlolwa kokuvala.
Ukusekelwa komugqa wokupakisha: Ifilimu ingabuyekezwa ngokusetshenziswa kwezinsimbi zokuvala ithreyi ezenziwe ngesandla, ezizenzakalelayo kanye nezizenzakalelayo ngokuphelele.
Ukusekelwa kokugoqwa kwesilingo: Amasampula angahlolwa ngaphambi kokukhiqizwa kwezentengiselwano.
Ukunikezwa okuphelele kokupakisha: I-HSQY iphinde ihlinzeke ngamathileyi e-PP, amathileyi anezivikelo eziphakeme, amathileyi e-MAP kanye nemishini yokuvala.
Isevisi yokuthumela ngaphandle: Amabhokisi enziwe ngokwezifiso, ama-pallet kanye nokusekelwa kokuthunyelwa kwamanye amazwe kuyatholakala.
Ukuze uthole isincomo sefilimu esinembile kanye nesilinganiso, sicela unikeze ulwazi oluningi ngangokunokwenzeka olulandelayo:
Umkhiqizi wethreyi ye-PP kanye nekhodi yomkhiqizo
Isakhiwo sezinto zethreyi ephelele
Ulwazi lwe-PP oluyi-Virgin noma oluphinde lwasetshenziswa
Amasampula ethreyi angokoqobo
Ubukhulu bethreyi nobubanzi beflange
Uhlobo lokudla kanye nesisindo esipakishiwe
Izinga lokushisa lokugcwalisa ukudla
Indawo yokugcina ezungezile, ebandayo noma eqandisiwe
Isidingo sokususa kalula, ukuvala ngokukhiya, ukususa ngokuqhuma noma ukuvala kabusha
Isampula yefilimu ekhona noma amandla okuhluba aqondiwe
Imfuneko yokulwa nenkungu
I-MAP noma imfuneko yesithiyo esikhulu
Isikhathi sokuphelelwa yisikhathi seshelufu eliqondiwe
I-OTR ne-WVTR ezidingekayo uma zitholakala
Isidingo se-microwave, i-pasteurization noma i-vent
Ubukhulu befilimu obudingekayo
Ububanzi befilimu nobude bokugoqa
Ububanzi bangaphakathi be-core
Ububanzi obukhulu bokugoqa ngaphandle
Inxeba eliseceleni le-sealant ngaphakathi noma ngaphandle
Umkhiqizi womshini wokuvala ithreyi kanye nomodeli
Izinga lokushisa lokuvala lamanje, ingcindezi kanye nesikhathi sokuhlala
Isivinini sokukhiqiza
Ifilimu ephrintiwe noma engaphrintwanga
Umsebenzi wobuciko, inani lemibala kanye nobude obuphindaphindwayo
Izidingo zemibhalo yokuxhumana nokudla
Inani le-oda kanye nokusetshenziswa konyaka
Izwe oya kulo, ichweba noma ikheli lokulethwa
Izakhiwo ezivamile zifaka phakathi i-BOPET/CPP, amafilimu asekelwe ku-BOPP kanye namafilimu anezingqimba eziningi ze-EVOH/PP. Ingqimba yokuxhumana ngethreyi yenzelwe ukuvala ukushisa endaweni ehambisanayo ye-polypropylene.
I-BOPET ivame ukunikeza amandla, ukucaca, ukuzinza kobukhulu kanye nokunyatheliswa kalula. I-CPP inikeza ungqimba lokuvala olusekelwe ku-polypropylene futhi inegalelo ekubhobozeni, ekuguquguqukeni nasekusebenzeni kahle kokukhuhla.
Cha. Amathreyi e-PP angasebenzisa amazinga ahlukene e-resin, izembozo kanye nezakhiwo zokuqukethwe okuphinde kwasetshenziswa. Ukuhambisana kumele kuhlolwe ngethreyi yokuhweba eqondile.
Amanye amafilimu e-PET/PE noma e-modified sealant angase avale ku-PP, kodwa lokhu akufanele kucatshangelwe. I-tray-contact sealant kumele ihambisane ngqo ne-PP flange.
Izakhiwo zamanje ze-HSQY ngokuvamile zimboza cishe ama-μm angu-40–90. Imikhiqizo ye-BOPET/CPP ivame ukufakwa ohlwini cishe kuma-μm angu-52–90.
Ububanzi bemikhiqizo yamanje buhlanganisa ububanzi obusukela cishe ku-150–900 mm. Ukusika okwenziwe ngokwezifiso kuyatholakala ngokuya ngomshini wokupakisha kanye nesikhunta sethreyi.
Ifilimu ehlubula kalula yenzelwe ukuvulwa ngesandla okulawulwayo. Ifilimu evala ngokukhiya yakha ukuvalwa okuqinile noma okungahlubulaki ukuze kube nokumelana okukhulu nokuvuza kanye nobufakazi bokuphazamiseka.
Izinga lokushisa lokuvala, ingcindezi noma isikhathi sokuhlala kungase kube phezulu kakhulu, noma ifilimu kungenzeka ingabi yindlela efanele yokususa kalula ithreyi.
Ukudabuka kungenzeka uma amandla okuvala edlula amandla efilimu, ifilimu yonakele, igeyiji yefilimu inganele noma ithebhu yokuvula ingaklanywanga kahle.
Yebo. Izinketho zokulwa nenkungu zingathuthukiswa zokudla okubandayo, amasaladi, imikhiqizo, inyama, ukudla kwasolwandle kanye neminye imikhiqizo efrijini.
Yebo, uma ifilimu efanele enezivikelo eziphakeme ihlanganiswa nethreyi ye-PP enezivikelo eziphakeme ehambisanayo. Ifilimu ejwayelekile ye-mono-PP ingase inganikezi izivikelo ze-oxygen ezanele.
I-EVOH inciphisa ukudluliswa komoya-mpilo kanye negesi. Isekela ukugcinwa kwegesi ye-MAP futhi isiza ekuvikeleni ukudla okuzwela umoya-mpilo.
Amazinga akhethiwe okuvala ukungcola angabekezelela umswakama noma amafutha alinganiselwe. I-flange yethreyi kufanele igcinwe ihlanzekile ngangokunokwenzeka.
Ifilimu ethuthukisiwe neqinisekisiwe kuphela okufanele isetshenziswe ukuze ifudumale kabusha nge-microwave. Imiyalelo yethreyi, ifilimu, ukudla kanye nokushisa kumele ihlolwe ndawonye.
Kungadinga ukubhoboza, imiyalelo yokuzikhipha, ukubhoboza, isici sokuzikhipha umoya noma ukuqhuma okulawulwayo. Indlela efanele incike ekudleni kanye nomklamo wephakheji.
Amafilimu akhethiwe angelashwa ngokushisa angathuthukiswa ukuze afakwe i-pasteurization. Ifilimu ejwayelekile akufanele isetshenziswe ngaphandle kokuqinisekiswa kwezinga lokushisa elidingekayo kanye nobude besikhathi.
Kufanele kusetshenziswe isakhiwo sethreyi nefilimu esikhethekile kuphela. Ifilimu ejwayelekile yokuvala i-PP ayikwazi ukugoqwa ngokuzenzakalelayo.
Amabanga akhethiwe angasetshenziswa ngemuva kokuhlolwa kokuguquguquka kwezinga lokushisa eliphansi, ukumelana nokushayisana kanye nobuqotho besivalo ngaphansi kwezimo zangempela eziqandisiwe.
Izimbangela ezivamile zifaka phakathi ama-flange angcolile, ukubhoboza amafilimu, ukuvuza kweziteshi, imibimbi, amathreyi aphikisiwe, izilungiselelo ezingalungile noma ungqimba lwe-sealant olungahambisani.
Yebo. Ama-logo, ihluzo, imiyalelo yokupheka, ulwazi lomkhiqizo, amabhakhodi, amakhodi e-QR kanye nezimpawu zokubhalisa kungaphrintwa.
Amandla okukhuhla angalungiswa ngokuya ngobuso bethreyi le-PP, izilungiselelo zokuvala, ukusetshenziswa kokudla kanye nesidingo sokuvula kwabathengi.
I-BOPET kanye ne-CPP ziyimindeni ehlukene ye-polymer. Iphakheji ehlanganisiwe akufanele ichazwe ngokuzenzakalelayo njenge-mono-PP noma isetshenziswe kabusha emsakazweni we-PP.
Izakhiwo eziklanyelwe ukuphinda zisetshenziswe ezisekelwe ku-PP zingahlolwa ngamaphrojekthi afanele. Ukutholakala kokugcina, ukusebenza kwezithiyo kanye nezimangalo zokuphinda zisetshenziswe zidinga ukuqinisekiswa kobuchwepheshe.
I-MOQ ebhekiselwe cishe ingu-500 kg yamafilimu e-EVOH/PP akhethiwe kanye no-1,000 kg wezakhiwo ze-BOPET/CPP noma ze-BOPP/EVOH ezikhethiwe.
Isikhathi sokuhola esibhekiselwe cishe siyizinsuku zokusebenza eziyi-10-15 ngemuva kokuqinisekiswa kwesakhiwo sefilimu, ubukhulu, ukuphrinta kanye nemininingwane yoku-oda.
Ifilimu noma imiqulu yesilingo yesampula ingaxoxwa ngayo ukuze kuvalwe ukushisa, kuhlutshwe, kuvinjwe inkungu, kuhlolwe i-MAP, kuhlolwe i-microwave kanye nokufakwa kwemigqa.
Ukuhlolwa okunconyiwe kufaka phakathi ukuhambisana kwethreyi, amandla okuvala, amandla okuxebuka, ukuvuza, ukusebenza kokulwa nenkungu, ukuhlolwa kwezithiyo, ukuhlolwa kwe-cold-chain, ukuhlolwa kokushisa kanye nokuqinisekiswa kokuphila kweshelufu lokuhweba.
Ufuna umenzi wefilimu yokuvala ithreyi ye-PP, umhlinzeki wefilimu yokumboza ye-BOPET/CPP, ifilimu ye-PP ehlubula kalula noma ifilimu ye-EVOH high-barrier MAP?
Xhumana ne-HSQY ukuze ucele izincomo zobuchwepheshe, imiqulu yokuhlolwa, ukuphrinta ngokwezifiso, amathreyi e-PP ahambisanayo, ukwesekwa komshini wokuvala, amanani efektri kanye nolwazi lokuthunyelwa kwamanye amazwe.
Isigaba Somkhiqizo