Umshini wokuvala ithreyi yokudla , obizwa nangokuthi umshini wokuvala ithreyi noma umshini wokuvala izitsha zokudla, uwumshini wokupakisha ovala ifilimu yokumboza i-rollstock ngokushisa emathreyi okudla alungisiwe ngaphambilini.
Kuye ngokucushwa komshini, umshini wokuvala ithreyi ungahlinzeka ngokuvala ukushisa okujwayelekile komoya, ukupakishwa kwegesi, ukupakishwa komoya okushintshiwe nge-vacuum-and-gas, ukupakishwa kwe-vacuum-and-gas noma ukupakishwa kwesikhumba se-vacuum.
I-HSQY inikeza imishini yokuvala ithreyi yokudla esetshenziswa ngesandla, etafuleni, ezenzakalelayo kanye neqhubekayo ezindaweni zokudlela, amabhizinisi okudla okudliwayo, izitolo ezinkulu, amakhishi amakhulu, izinkampani zokupheka, abakhiqizi benyama, abapakishi bezinhlanzi zasolwandle, amafektri okudla okulungele kanye nemigqa yokupakisha ukudla kwezimboni.
Umshini ofanele kufanele ukhethwe ngokuya ngomkhiqizo wokudla, ubukhulu bethileyi, izinto zethileyi, isakhiwo sesembozo nefilimu, umkhiqizo odingekayo wokukhiqiza, inqubo yokupakisha, izinsiza ezitholakalayo kanye nesikhathi sokuphelelwa yisikhathi.
I-HSQY inikeza imishini yokupakisha kwezentengiselwano ezincane, ukukhiqizwa kokudla okuphakathi kanye nokuvalwa kwethreyi yezimboni okuqhubekayo.
| Zesigaba Somshini | Umkhiqizo Wezikhombo | Inqubo Yokupakisha | Abasebenzisi Abafanelekile |
|---|---|---|---|
| I-Tabletop Hand Tray Sealer | Cishe amathreyi angu-480 ngehora anomgodi owodwa noma afinyelela cishe kumathreyi angu-800 ngehora anezimonyo ezikhethiwe ezinezimbobo ezimbili | Ukuvalwa kokushisa okujwayelekile | Izindawo zokudlela, izitolo zokudla, amakhawunta e-deli, izinkampani ezintsha kanye nokukhiqiza okuhlolayo |
| Isivali Sethreyi Esizenzakalelayo Kancane | Cishe amathreyi angu-480 ngehora kumamodeli akhethiwe | Ukondla ifilimu okuzenzakalelayo, ukusika kanye nokuvala ukushisa ngokulayisha ithreyi ngesandla | Amakhishi aphakathi, izinkampani zokulungisa ukudla kanye nezimboni zokudla ezincane |
| Isivali Sethreyi Se-Gesi-Flush MAP | Cishe amathreyi angu-240–360 ngehora anesikhala esisodwa noma amathreyi angu-400–640 ngehora anezimonyo ezikhethiwe ezinesikhala ezimbili | Ukuvalwa okujwayelekile, ukuhlanza igesi noma i-MAP ye-vacuum-and-gas kuye ngemodeli | Inyama, ukudla kwasolwandle, ukudla okubandayo, abakhiqizi bobisi kanye nokudla okusha |
| Umshini Wokupakisha Isikhumba Somshini Wokuhlanza | Cishe imijikelezo emi-2-3 ngomzuzu yemodeli yokubhekisela ye-HS330VSL | Ukupakishwa kwesikhumba se-vacuum noma ukuvalwa kwethreyi ye-vacuum eqondene nesicelo | Inyama yekhwalithi ephezulu, ukudla kwasolwandle, ushizi kanye namaphakheji okudla athengiswa ngentengo ephezulu |
| Isivali Sethreyi Esizenzakalelayo Esiqhubekayo | Cishe amathreyi angu-1,300–2,000 ngehora kumamodeli akhethiwe e-HS580AT ne-HS810TG | Ukuvala ukushisa okuzenzakalelayo, ukushaja igesi noma ukupakishwa kwe-vacuum-and-gas kuye ngokucushwa | Izimboni ezilungele ukudla kwezimboni, amaphrotheni acubungulayo kanye nemigqa yokupakisha equkethe umthamo omkhulu |
Imiphumela ebalwe kumanani okubhekisela avela kumamodeli akhethiwe e-HSQY. Isivinini sangempela sokukhiqiza sincike kubukhulu bethileyi, inani lemigoqo yesikhunta, isivinini sokulayisha somsebenzisi, isikhathi se-vacuum, isikhathi sokuhlanza igesi, ukudla ifilimu, ukuphakama komkhiqizo kanye nokuphathwa kwezansi.
| Uchungechunge Lwemodeli | Ububanzi Obukhulu Befilimu | Umphumela Wokubhekisela | Ireferensi Usayizi Wethreyi Ophezulu | Amandla Nezinsiza |
|---|---|---|---|---|
| Uchungechunge lwe-HS-1 / HS-3 / HS-5 lweThebula Elisetshenziswa Ngesandla |
180–265 mm | Amathreyi angu-480 ngehora anomgodi owodwa; amathreyi angafika ku-800 ngehora anezakhiwo ezikhethiwe zemigodi emibili | Kufika cishe ku-325 × 265 × 100 mm kumamodeli akhethiwe | 220V / 50Hz; cishe i-1 kW |
| Uchungechunge lwe-HS-160E / HS-220E / HS-190YE lwe -Stainless Steel olusetshenziswa ngesandla |
260–320 mm | Amathileyi angu-480 ngehora anomgodi owodwa; kufika kumathileyi angu-800 ngehora anezimonyo ezikhethiwe ezinemigodi emibili | Kuncike ku-mold ekhethiwe kanye nemodeli | 220V / 50Hz; cishe 0.6–0.8 kW |
| Uchungechunge lwe -HS250T / HS300T / HS280YT oluzenzakalelayo kancane |
245–310 mm | Cishe amathreyi angu-480 ngehora | Kusukela cishe ku-200 × 140 × 80 mm kuya ku-260 × 180 × 100 mm | 220V / 50Hz; cishe 0.6–0.8 kW |
| Uchungechunge lwe -HS305L-V / HS305L-E MAP Tray Sealer |
280 mm | Amathileyi angu-240–360 ngehora anomgodi owodwa; Amathileyi angu-400–640 ngehora anemigodi emibili | 310 × 220 × 60 mm enembobo eyodwa noma 200 × 140 × 60 mm enembobo emibili | 220V / 50Hz; 1.5–2.5 kW; umoya ocindezelwe ongu-0.6–0.8 MPa; imodeli ye-vacuum ekhethiwe isebenzisa iphampu engu-20 m³/h |
| -HS330VSL Vacuum Uchungechunge Lokupakisha Isikhumba Se |
330 mm | Cishe imijikelezo emi-2-3 ngomzuzu | 390 × 270 × 60 mm enembobo eyodwa noma 270 × 180 × 60 mm enembobo emibili | 380V / 50Hz; cishe 4 kW; iphampu yokuvaleka engu-63 m³/h |
| Uchungechunge lwe-HS580AT Oluqhubekayo Oluzenzakalelayo |
580 mm | Cishe amathreyi angu-1,300–1,500 ngehora | 200 × 140 × 60 mm enefomethi yereferensi enama-cavity amathathu | 220V / 50Hz; cishe 2.5–5.5 kW; umoya ocindezelwe ongu-0.6–0.8 MPa; imodeli ye-vacuum cishe engu-100 m³/h |
| Uchungechunge lwe-HS810TG olukhipha kakhulu oluzenzakalelayo |
560 mm | Cishe amathreyi angu-2,000 ngehora | 200 × 140 × 60 mm enefomethi yereferensi enama-cavity ayisithupha | 220V / 50Hz; cishe 3.3 kW; umoya ocindezelwe 0.6–0.8 MPa |
Lezi zincazelo ziyizincazelo zamamodeli akhethiwe e-HSQY. I-voltage, ipulaki, ugesi, usayizi wethreyi, umgodi wesikhunta kanye nokucushwa komshini kumele kuqinisekiswe ngaphambi koku-oda.
Ama-tray sealers asetshenziswa ngesandla asebenzisa i-lever noma isikhunta esishelelayo ukuze acindezele ithuluzi lokuvala elifudumele ngokumelene nefilimu yokumboza kanye ne-tray flange.
Zifanelekela:
Izindawo zokudlela ezithengisa ukudla okudliwayo
Izibali ze-Deli
Amabhizinisi amancane okupheka
Izitolo zokudla
Izinkampani ezisafufusa zokulungiselela ukudla
Izilingo zomkhiqizo omusha
Amakhishi ebhizinisi aphansi
Imishini esetshenziswa ngesandla inikeza izindleko eziphansi zemali, ubukhulu obuncane kanye nokusebenza okulula. Imikhawulo yayo ihlanganisa ukuncika okukhulu esivinini somsebenzisi, ukuqina okuphansi kokukhiqiza kanye nomsebenzi wezandla omningi kunemishini ezenzakalelayo.
Ama-tray sealers azenzakalelayo ngokuvamile adinga ukuthi umqhubi alayishe futhi asuse ama-tray ngenkathi umshini uphakela ifilimu ngokuzenzakalelayo, ulawula umjikelezo wokuvala futhi usika ifilimu.
Banikeza ikhambi elisebenzayo eliphakathi nelisebenzayo ezinkampanini ezidinga umkhiqizo ohambisanayo kakhulu kune-sealer yesandla kodwa ezingadingi uhlelo oluqhubekayo oluku-inthanethi.
Izinzuzo ezivamile zifaka:
Ukufakwa kwefilimu okuzenzakalelayo
Ukusika ifilimu okuhlanzekile
Isikhathi sokuvala esizinzile kakhulu
Umzamo womqhubi oncishisiwe
Isidingo sendawo encane phansi
Ushintsho olusheshayo lwesikhunta losayizi abahlukene bethreyi
Imishini yokuvala ithreyi ezenzakalelayo iqhubeka nokuthutha amathreyi ngokusebenzisa iziteshi zokondla ifilimu, zokubeka, zokuvala kanye nezokusika.
Kuye ngomklamo womugqa wokukhiqiza, zingahlanganiswa nalokhu:
Izithambisi zethreyi ezizenzakalelayo
Imishini yokugcwalisa ukudla
Izikali zekhanda eziningi
Izinhlelo zokulinganisa isosi noma uketshezi
Izikali zokuhlola
Izitholi zensimbi
Ama-Conveyor
Izifaki zesembozo ezivulekayo
Imishini yokulebula
Amakhodi e-inkjet noma e-laser
Izinhlelo zokupakisha ikesi kanye nokufaka amaphalethi
Imishini ezenzakalelayo ifaneleka kakhulu kumathileyi ajwayelekile, ukulayisha umkhiqizo okuphindaphindwayo kanye namashejuli okukhiqiza aqhubekayo.
Ukuvalwa kokushisa komoya kuvala ithileyi ngaphandle kokususa noma ukufaka umoya ongaphakathi kwephakheji ngamabomu.
Ngokuvamile isetshenziselwa ukudla okudlayo, ukudla okumnandi, ama-dessert, imikhiqizo yokubhaka, imikhiqizo emisha kanye nemikhiqizo efrijini elifushane noma ekwabiweni ngosuku olufanayo.
Umshini we-MAP ohlanza igesi ufaka igesi yezinga lokudla endaweni yethreyi ngaphambi kokuvala. Igesi isusa ingxenye yomoya ojwayelekile kodwa ingase ingadali izinga elifanayo le-oxygen esele njengenqubo ye-vacuum-and-gas.
I-MAP yokuhlanza igesi ingafaneleka ekudleni okukhethiwe okulungisiwe, ukudla okubhakiwe, imikhiqizo kanye nemikhiqizo ebandayo lapho kudingeka khona isimo esilawulwayo.
I-MAP ye-vacuum-and-gas iqala isuse iningi lomoya ekamelweni bese ifaka ingxube yegesi elawulwayo ngaphambi kokuba ithreyi ivalwe.
Le nqubo ingahlinzeka nge-oxygen esele elawulwa kakhulu kunokufuduka kwegesi okulula, kodwa idinga iphampu ye-vacuum, uhlelo lokulawula igesi, ithreyi efanelekile, ifilimu enezivikelo eziphakeme kanye nenqubo yokuvala eqinisekisiwe.
Ukupakishwa kwesikhumba se-vacuum kusebenzisa ifilimu yesikhumba efudumele ehambisana eduze kokudla futhi ibopha ithileyi noma indawo engemuva ehambisanayo.
I-VSP isiza ukuvimba umkhiqizo, ukunciphisa ivolumu yamaphakheji yamahhala futhi idale isethulo sokuthengisa esisezingeni eliphezulu esinezinhlangothi ezintathu.
Ivame ukusetshenziselwa inyama yekhwalithi ephezulu, inhlanzi, ukudla kwasolwandle, ushizi kanye nemikhiqizo yamaprotheni elungisiwe. I-VSP idinga ifilimu ekhethekile, ukwakheka kwethreyi, ukufudumala kanye nokulawula i-vacuum.
Ukuvalwa kwethreyi le-vacuum kususa umoya ngaphambi kokufaka ifilimu yesivalo. Akufanele kuphathwe ngokuzenzakalelayo njengokufana nokupakishwa kwesikhumba se-vacuum.
Ukubonakala kwephakheji yokugcina, ukuziphatha kwefilimu kanye nemikhiqizo yokudla efanelekile kuncike ekutheni umshini usebenzisa ifilimu yokumboza eyisicaba, ifilimu yokuvaleka eguquguqukayo noma ifilimu yesikhumba efakwe i-thermoformed.
| Ukuqhathanisa I | -ATmospheric Heat Seal | MAP | VSP |
|---|---|---|---|
| Ukwelashwa Komoya | Umoya ojwayelekile uhlala ngaphakathi | Umoya uyasuswa noma ususwe bese ushintshwa ngengxube yegesi elawulwayo | Umoya uyakhishwa bese ifilimu efudumele ihambisana nomkhiqizo |
| Uhlobo lwefilimu | Ifilimu yokumboza ehambisanayo ejwayelekile | Ifilimu yokumboza enezivikelo eziphakeme ngokuvamile iyadingeka | Ifilimu yesikhumba se-vacuum eguquguqukayo |
| Ukubukeka Kwephakheji | Ifilimu eyisicaba ngaphezulu kwethreyi | Ifilimu ephezulu eyisicaba enesikhala segesi | Ifilimu ilandela eduze ukwakheka komkhiqizo |
| Ukudla Okuvamile | Ukudla okuthathwayo, ukudla okumnandi, ibhikawozi kanye nemikhiqizo yokusabalalisa okufushane | Inyama entsha, inkukhu, ukudla kwasolwandle, ushizi kanye nokudla okubandayo | Inyama yekhwalithi ephezulu, inhlanzi, ukudla kwasolwandle, ushizi kanye nezingxenye zokuthengisa zenani eliphezulu |
| Ubunzima Bemishini | Okuphansi kakhulu | Kudinga ukulawulwa kwegesi kanye nephampu ye-vacuum | Kudinga i-vacuum, ukufudumala kwefilimu kanye namathuluzi esikhumba akhethekile |
Imishini yokuvala ithreyi ye-HSQY ingalungiselelwa izinto ezahlukene zethreyi, kodwa ithreyi ngayinye kumele ifaniswe nefilimu yokumboza ehambisanayo kanye nethuluzi lokuvala.
| Izinto Zethreyi | Ukusetshenziswa Okujwayelekile | Okucatshangelwayo Kwefilimu Nomshini |
|---|---|---|
| Ithreyi ye-PP | Ukudla okulungele, ukudla okuthathwayo, ukudla okubandayo kanye nokudla okufakwe kuma-microwave | Kudinga ungqimba lwe-sealant oluhambisana ne-PP kanye nezimo zokushisa ze-microwave noma ze-heater eziqinisekisiwe |
| Ithreyi ye-APET noma ye-PET | Amasaladi, imikhiqizo, ibhikawozi, ama-dessert kanye nokudla okusha okubandayo | Kudinga ifilimu yokuvala i-PET ngqo noma ifilimu ehambisana nokugqoka kwethreyi |
| Ithreyi Yezilwane Ezifuywayo/Ye-PE | Inyama, ukudla kwasolwandle, ukudla okubandayo kanye nokupakishwa kokudla kwe-MAP | Ngokuvamile isebenzisa ifilimu ye-PET/PE noma ye-BOPET/PE efaniswe nendawo yokuvala ye-PE |
| Ithreyi ye-CPET | Ukudla okuqandisiwe, okulungiselelwa ukushawa nge-microwave kanye nokushawa nge-oven | Kudinga ifilimu ehambisanayo eqinisekisiwe yenqubo yokufudumala noma yokupheka ehlosiwe |
| Ithreyi Yesithiyo se-PP/EVOH noma se-PET/EVOH | I-MAP inyama, ukudla kwasolwandle, ushizi kanye nokudla okubandayo okusatshalaliswa isikhathi eside | Kudinga ifilimu yokumboza ehambisanayo enezivikelo eziphakeme kanye nesivalo esingavuzi |
| Ithreyi ye-Aluminium | Imikhiqizo yokubhaka, ukudla okulungele kanye nokudla okuphekwa kuhhavini | Kudinga isembozo sokuvala ukushisa esihambisana ne-aluminium kanye namathuluzi afanele |
| Ibhodi Lephepha noma Ithreyi Le-Fiber | Ukudla okulungele, imikhiqizo kanye nokupakishwa okugxile ekusimeni | Ithreyi kumele ibe nesembozo noma i-liner evalekayo ehambisana nefilimu ekhethiwe |
Izinto ezihlobene ne-HSQY Ifilimu yokuvala ithreyi ye-PP, Ifilimu yokuvala ithreyi ye-PET, Ifilimu yokuvala ithreyi ye-PET/PE kanye Ifilimu yokuvala ithreyi ye-CPET.
Ukulayisha ithreyi: Ithreyi elingenalutho ligcwele umkhiqizo wokudla.
Ukuhlolwa kwe-Flange: Ukudla, uwoyela, isosi kanye nomswakama kususwa ku-flange yokuvala lapho kungenzeka khona.
Ukubekwa kwethreyi: Ithreyi egcwele ingena noma ifakwa ngaphakathi kwesikhunta esenziwe ngokwezifiso.
Ukufakwa kwefilimu: Ifilimu yokumboza i-rollstock ibekwe phezu kwetreyi kanti ungqimba lokuvala olufanele lubheke phansi.
Ukwelashwa komoya: Imishini yasemkhathini iqhubeka ngqo nokuvala, kuyilapho imishini ye-MAP noma ye-vacuum isusa umoya noma ifaka igesi ngokuya ngomjikelezo ohleliwe.
Ukuvalwa kokushisa: Ipuleti lokuvala elifudumele lisebenzisa izinga lokushisa elilawulwayo, ingcindezi kanye nesikhathi sokuhlala.
Ukusika ifilimu: Umshini usika ifilimu uzungeze i-flange yethreyi noma ubuyisele emuva i-web yefilimu esele.
Ukukhishwa kwephakheji: Ithreyi elivaliwe lishiya isikhunta bese liya kohlolwa, ukulebula noma ukupakisha ibhokisi.
Bala inani lamathileyi adingekayo ngehora, ishifti kanye nosuku lokusebenza. Faka phakathi isidingo esiphezulu, ukushintsha umkhiqizo, isikhathi sokuhlanza, amakhefu kanye nokukhula kwesikhathi esizayo.
Nikeza ubude bangaphandle bethreyi, ububanzi, ukujula, ububanzi beflange, irediyasi yekona, ukwakheka kwegumbi kanye nokuphakama okuphezulu komkhiqizo.
Nquma ukuthi iphakheji idinga ukuvalwa kokushisa okulula, ukuhlanzwa kwegesi, i-MAP ye-vacuum-and-gas, ukuvalwa kwe-vacuum noma i-VSP. Umshini akufanele ukhethwe ngaphambi kokuba kuchazwe inqubo yokufaka edingekayo.
Nikeza amasampula ethreyi nefilimu noma nini lapho kungenzeka. Isikhunta somshini, ipuleti lokuvala, izinga lokushisa kanye nohlelo lokusika kumele kufane nezinto zokupakisha zezentengiselwano.
Qinisekisa i-voltage etholakalayo, imvamisa, isigaba, ipulaki, umfutho womoya ocindezelwe, ivolumu yomoya, ukunikezwa kwegesi kanye nendawo yokufaka.
Imishini yesandla inciphisa ukutshalwa kwezimali kokuqala kodwa idinga umsebenzi owengeziwe. Imishini ezenzakalelayo inciphisa ukuphathwa kwethileyi kodwa idinga inqubo yokukhiqiza esezingeni eliphezulu kanye nokutshalwa kwezimali okukhulu.
Abathengi abahlela imikhiqizo eminingi kufanele bakhethe umshini onobubanzi obanele befilimu, isikhala sokubumba kanye nekhono lokushintsha ngokushesha ngobukhulu bethileyi yesikhathi esizayo.
Isikhunta sisekela ithileyi ngesikhathi sokuvala futhi sibeka i-flange ngaphansi kwepuleti lokuvala kanye nommese wokusika.
Umklamo wesikhunta kufanele ucabangele:
Ubukhulu bangaphandle bethreyi
Ububanzi be-flange kanye nerediyasi yekona
Ukujula kwethreyi
Ukuhlelwa kwegumbi
Ukuqina kwethreyi
Ukuphakama komkhiqizo ngaphezu kwethreyi
Inani lemigodi ngomjikelezo ngamunye
Iphrofayili yokusika ifilimu
Iziteshi zokugeleza kwegesi
Iziteshi zokuhlanza umoya
Ukukhishwa nokususwa kwethreyi
I-HSQY ingakha izikhunta ezenziwe ngokwezifiso ngokusekelwe kumasampula ethreyi, imidwebo noma ubukhulu obuvunyelwe.
Umshini wokuvala ithreyi ye-MAP uyingxenye eyodwa kuphela yohlelo lokupakisha oluphelele oluguquliwe lomoya.
Iphrojekthi ye-MAP yezentengiselwano ingadinga:
Ithreyi eliqinile elinomkhawulo ophezulu eliqinile
Ifilimu yokumboza ehambisanayo enezivikelo eziphakeme
I-oxygen yezinga lokudla, i-carbon dioxide noma ukuhlinzekwa kwe-nitrogen
Isixubi segesi noma isilinda segesi esixutshwe kusengaphambili
Umlawuli wengcindezi yegesi
Iphampu yokuhlanza lapho kudingeka khona
Ukuhlolwa kwe-oxygen eseleyo
Ukuhlolwa kokuvuza nokuqina kwesivalo
Izimo ze-cold-chain eziqinisekisiwe
Ukuqinisekiswa kwesikhathi sokuphelelwa yisikhathi sokudla
Amakhasimende athuthukisa ukupakishwa kwe-MAP angabuyekeza ama-HSQY Amathreyi e-MAP, Amathreyi e-PP anezivikelo eziphakeme kanye namafilimu okumboza izithiyo ahambisanayo.
I-VSP idinga okungaphezu kokwengeza iphampu ye-vacuum kumshini wokuvala ithreyi ojwayelekile.
Uhlelo oluphelele kufanele luhlanganise:
Umshini okwazi ukusebenza nge-VSP
Ifilimu yesikhumba ehambisanayo ye-vacuum
Ithreyi noma ibhodi elisekelayo elinendawo yokuvala ehambisanayo
Ukujula okwanele kokwakheka kwefilimu
Iphampu ye-vacuum efanelekile
Ukulawula ukushisa kwefilimu
Ukususwa kokuphakama komkhiqizo
Ukuhlolwa kokubhoboza nokuvikela amathambo
Abathengi bangabuyekeza ama-HSQY Ithreyi ye-VSP iyindlela ebanzi yokuthuthukisa uhlelo oluphelele lwesikhwama sesikhumba.
Ama-tray sealers apakisha i-pasta, ukudla kwelayisi, izitsha zenyama, imifino, amasoso, ama-curry, izingxenye zokulungiselela ukudla kanye nokudla okulungiselelwe izingxenye eziningi.
Imishini ye-MAP kanye ne-VSP ingasetshenziswa enyameni yenkomo, yengulube, yemvu, yenyama egayiwe, amasoseji, yenkukhu kanye ne-turkey uma ifaniswa namathileyi afanele, amafilimu kanye nezinhlelo zegesi.
Izingxenye zezinhlanzi, ama-shrimp, ama-shellfish kanye nezindawo zokudla zasolwandle zingasebenzisa ukupakishwa kwe-MAP noma i-VSP okunezithiyo eziningi kuye ngomkhiqizo, uchungechunge olubandayo kanye nesidingo sokwethulwa.
Ukuvala ukushisa okujwayelekile, amafilimu aphefumulayo noma i-MAP eqondene nokusetshenziswa ingasetshenziswa kumasaladi, amajikijolo, izithelo ezisikiwe, imifino, amakhowe kanye nemikhiqizo yokupheka.
Ushizi, imikhiqizo yebhotela, ama-dessert obisi kanye nokudla kobisi okubandayo kungasebenzisa ukupakishwa kwethileyi okulula ukukhuhla, okuvalwa kabusha noma okunezithiyo eziningi.
Amakhekhe, amakhekhe, ama-pudding, ama-dessert kanye nemikhiqizo yokubhaka kungasebenzisa ukuvala okusemoyeni, ifilimu yokulwa nenkungu noma ukupakishwa okukhethiwe kokuhlanza igesi.
Amathileyi okudla e-CPET kanye ne-PP angavalwa ukuze kuphekwe ngezindiza, izibhedlela, izikole, amajele, izindawo zomhlalaphansi kanye nokusabalalisa ekhishini eliphakathi.
Imishini yokuvala ithileyi lokudla kufanele ifakwe futhi isetshenziswe ngaphansi kohlelo olubhalwe phansi lokuphepha kokudla kanye nokuhlanza.
Izinto ezibalulekile okufanele uzicabangele ngenhlanzeko zihlanganisa:
Ukwakhiwa kwensimbi engagqwali endaweni yokudla
Ukufinyelela kalula esikhumbeni sethreyi
Ukususwa kokudla, isosi, uwoyela kanye nezingcezu zefilimu
Ukuhlanza eduze kweziteshi ze-vacuum kanye negesi
Ukuvikelwa kwezingxenye zikagesi emswakama
Amakhemikhali okuhlanza aphephile ekudleni
Imvamisa yokuhlanza ebhalwe phansi
Ukuhlolwa kwamapuleti okuvala kanye nemimese yokusika
Indlela yokuhlanza evunyelwe incike ekuvikelweni kukagesi komshini kanye nokwakhiwa kwawo. Ungasebenzisi amanzi anomfutho ophezulu ngaphandle kokuthi imodeli ekhethiwe iklanyelwe futhi yavunyelwa ngokukhethekile ukuhlanza okugeza.
Ukunakekelwa kokuvimbela kusiza ekunciphiseni amaphutha esivikelo, ukuchithwa kwefilimu kanye nesikhathi sokungasebenzi esingahleliwe.
Ukulungiswa okuvamile kungafaka:
Ukuhlanza ipuleti lokuvala kanye nesikhunta
Ukuhlola imimese yokusika
Ukuhlola izinto zokushisa kanye nezinzwa zokushisa
Ukuhlola amapayipi omoya kanye nokufakwa kwawo
Ukuhlola uwoyela we-vacuum-pump kanye nezihlungi
Ukuhlola imigqa yegesi kanye nabalawuli
Ukuhlola ama-rollers nama-sensor okuhambisa ifilimu
Izingxenye zemishini ezivunyiwe zokugcoba
Ukuhlola izitobhi eziphuthumayo kanye nokushintsha kokuphepha
Ukugcinwa nokufakwa kwezikhathi zokurekhoda
Abathengi kufanele baxoxe ngezinto zokushisa ezisele, izilawuli zokushisa, imimese yokusika, izivalo, izinzwa, izingxenye zomoya kanye nezinto ezisetshenziswayo ze-vacuum-pump lapho be-oda umshini.
Ngaphambi kokuba umshini uthunyelwe, i-HSQY ingabuyekeza amathreyi ekhasimende, ifilimu, ukunikezwa kwamandla, ipulaki, umoya ocindezelwe, ukunikezwa kwegesi kanye nomkhiqizo odingekayo wokukhiqiza.
Ukufaka isicelo kungafaka:
Ukuxhumanisa umshini kanye nokusetshenziswa kwawo
Ukufakwa kwesikhunta
Ukulayisha nokulandelela amafilimu
Izinga lokushisa, ingcindezi kanye nokulungiswa kwesikhathi sokuhlala
Ukusethwa kwepharamitha ye-vacuum kanye negesi
Ukuvalwa kwesilingo ngezinto zokuhweba
Ukuqeqeshwa komqhubi
Ukuqeqeshwa kokuhlanza nokulungisa
Ukubuyekezwa kwezingxenye ezisele
Amazinga emishini ehlukahlukene: Imishini esetshenziswa ngesandla, ephezu kwetafula, ezenzakalelayo kanye nemishini eqhubekayo iyatholakala.
Izinqubo eziningi zokupakisha: Kungaxoxwa ngezixazululo zokuvala ukushisa ezijwayelekile, ukushaja igesi, i-vacuum-and-gas MAP kanye ne-VSP.
Izikhunta zethreyi ezenziwe ngokwezifiso: Izikhunta zingathuthukiswa ngokuya ngobukhulu bethreyi, ukuma kanye nezidingo zomgodi.
Ukufaniswa kwethreyi nefilimu: I-HSQY inikeza amathreyi e-PP, PET, PET/PE, CPET, MAP kanye ne-VSP anamafilimu okumboza ahambisanayo.
Uhla lokukhipha oluguquguqukayo: Imishini ihlanganisa amaqoqo amancane ezentengiselwano ngokukhiqiza okuqhubekayo okungaphezu kwamathileyi ayi-1,000 ngehora.
Ukwenza ngokwezifiso i-voltage: Ukulungiswa kwe-voltage, imvamisa kanye nama-plug kungabuyekezwa emazweni ahlukene okuya kuwo.
Ukusekelwa kwesilingo sobuchwepheshe: Amathreyi namafilimu ezentengiselwano angabuyekezwa ngaphambi kokucushwa komshini kokugcina.
Uhlelo oluphelele lokupakisha: Amathileyi, amafilimu, isikhunta kanye nemishini kungatholakala kumhlinzeki oyedwa.
Ukupakisha okuthekeliswa kwamanye amazwe: Imishini ingapakishwa ukuze ithunyelwe olwandle noma emoyeni kwamanye amazwe.
Imibhalo yobuchwepheshe: Ulwazi lokusebenza, ukugcinwa kanye nokusetha umshini lunganikezwa ngokwemodeli ekhethiwe.
Ukuze uthole isincomo esinembile somshini kanye nesilinganiso, sicela unikeze ulwazi olulandelayo ngangokunokwenzeka:
Umkhiqizo wokudla
Izinga lokushisa lokugcwalisa ukudla
Izinto zethreyi
Amasampula ethreyi angokoqobo
Ubude bangaphandle bethreyi, ububanzi kanye nokujula
Ububanzi be-flange yethreyi kanye nerediyasi yekona
Inani lamagumbi ethreyi
Ukuphakama okuphezulu kokudla ngaphezu kwethileyi
Isakhiwo sefilimu yesivalo
Ububanzi befilimu, ukujiya kanye nobubanzi bokugoqa
Umphumela odingekayo ngehora
Amahora okusebenza ngeshifti ngayinye
Imfuneko eyenziwe ngesandla, ezenzakalelayo noma ezenzakalelayo
Inqubo ye-atmospheric, MAP, vacuum noma VSP
Ingxube yegesi ye-MAP
I-oxygen esele eqondiwe
Isikhathi sokuphelelwa yisikhathi seshelufu eliqondiwe
I-voltage etholakalayo, imvamisa kanye nesigaba
Uhlobo lwepulagi oludingekayo
Umfutho womoya ocindezelwe kanye nomthamo otholakalayo
Ukunikezwa kwegesi esezingeni lokudla okutholakalayo
Indawo yokufaka etholakalayo
Ukuhlanganiswa okudingekayo kwe-upstream kanye ne-downstream
Ulimi oludingekayo lwezilawuli kanye nezincwadi zemiyalelo
Iphakheji yezingxenye ezisele edingekayo
Izwe oya kulo, ichweba noma ikheli lokulethwa
Ifaka ukushisa kanye nengcindezi ukuze ibophe ifilimu yokumboza kuthreyi elungisiwe. Kuye ngohlobo, ingasusa nomoya, ikhiphe igesi noma ikhiqize amaphakethe esikhumba angenawo umoya.
Isivali sethreyi esijwayelekile sivala ithreyi eqinile ngefilimu ephezulu. Umshini wokupakisha we-vacuum ususa umoya esikhwameni noma ephaketheni. Ezinye izivali zethreyi zifaka phakathi imisebenzi ye-vacuum, i-MAP noma i-VSP, kodwa lokhu kudinga ukucushwa okuthile komshini.
I-gas flush isusa umoya ngokungenisa igesi ethreyini. I-Vacuum-gas MAP isusa umoya omningi kuqala bese ingenisa ingxube yegesi, ngokuvamile ivumela umoya-mpilo osele olawulwa kakhulu.
I-MAP igcina indawo elawulwayo yegesi ngaphezu kokudla. I-VSP isusa umoya bese yakha ifilimu eduze komkhiqizo, inciphisa indawo ekhululekile yekhanda futhi ivimbele ukudla.
Eminye imishini ethuthukisiwe ingasekela izinqubo eziningi ngokusebenzisa amasethi amathuluzi ahlukene kanye nokucushwa. Imishini ejwayelekile yesandla noma ezenzakalelayo eyisisekelo akufanele icatshangelwe ukuthi isekela zonke izinqubo.
Imishini ekhethiwe ingalungiselelwa i-PP, i-APET, i-PET/PE, i-CPET, ipulasitiki enezivikelo eziphakeme, i-aluminium kanye namathreyi e-fiber ambozwe. Ukuhambisana kuncike ekubunjweni, ifilimu kanye nezimo zokuvala.
Cha. Isendlalelo sokuvala ukushisa sefilimu kumele sihambisane nezinto noma uqweqwe oluseflethini yetreyi. Amathreyi e-PP, PET, PE-coated PET, CPET kanye ne-aluminium angadinga amafilimu ahlukene.
Imishini ekhethiwe ye-HSQY ibala cishe amathreyi angu-480 ngehora anesikhunta esine-cavity eyodwa kanye namathreyi afinyelela ku-800 ngehora anezilungiselelo ezikhethiwe ze-cavity ezimbili. Umphumela wangempela uncike ku-opharetha kanye nenqubo yokulayisha ithreyi.
Imishini ezenzakalelayo ye-HSQY ekhethiwe inikeza imiphumela yokubhekisela kusukela kumathileyi angaba ngu-1,300 kuya ku-2,000 ngehora. Umphumela wangempela uncike ezimbotsheni zesikhunta, usayizi wethileyi kanye nenqubo yokupakisha.
Kungakwenza. Izigaba zokuhlanza umoya kanye nokuhlanza igesi zengeza isikhathi emjikelezweni ngamunye, ngakho-ke umphumela we-MAP ungase ube ngaphansi kunomphumela wokuvala ukushisa emoyeni emshinini ofanayo.
Umshini ungasiza ekudaleni iphakheji elawulwayo nengavuzi, kodwa isikhathi sokuphelelwa yisikhathi sincike nasezingeni lokudla, inhlanzeko, isithiyo sethreyi, isithiyo sefilimu, ingxube yegesi, ubuqotho besivalo kanye nokushisa kokugcina.
Yebo, kodwa i-flange yethreyi kufanele ihlale ihlanzekile futhi yomile lapho kungenzeka khona. Isosi, uwoyela kanye nezinhlayiya zokudla kungadala iziteshi zokuvuza. Ifilimu yokuvala ukungcola ehambisanayo nayo ingadingeka.
Yebo, uma ithreyi le-PP noma le-CPET kanye nefilimu yokumboza kufaneleka emjikelezweni we-microwave ohlosiwe. Ukuvalwa komshini akukwenzi kube yisivikelo se-microwave sephakheji.
Imishini ekhethiwe ingavala amathreyi e-CPET kanye ne-aluminium nge-mold ehambisanayo kanye nefilimu yokumboza ehhavini. Iphakheji ephelele kumele iqinisekiswe ngokushisa nesikhathi esihlosiwe sehhavini.
Imishini eyisisekelo yesandla ingase ingadingi umoya ocindezelwe. Amamodeli amaningi azenzakalelayo kancane, i-MAP kanye ne-othomathikhi adinga umoya wangaphandle, ngokuvamile ongaba ngu-0.6–0.8 MPa wemishini ekhethiwe ye-HSQY.
Amaphampu e-vacuum afakiwe noma acacisiwe kuphela kuma-vacuum akhethiwe, i-vacuum-gas noma i-VSP configurations. Imishini yokuhlanza igesi kuphela kanye nemishini yokuvala ukushisa eyisisekelo kungenzeka ingafaki iphampu ye-vacuum.
Izinketho ze-voltage, imvamisa kanye nama-plug zingabuyekezwa ngokuya ngezwe lapho uya khona. Ukunikezwa kukagesi okudingekayo kumele kuqinisekiswe ngaphambi kokukhiqizwa.
Yebo, uma kukhona izikhunta ezishintshaniswayo futhi wonke amasayizi ethreyi ehlala ngaphakathi kobubanzi obukhulu befilimu yomshini, indawo yesikhunta kanye nemikhawulo yokujula kwethreyi.
Isikhathi sokushintsha isikhunta sincike kumshini kanye nomklamo wamathuluzi. Imiklamo eshelelayo nengenamathuluzi inganciphisa isikhathi sokushintsha, kodwa inqubo eqondile kufanele iqinisekiswe kumodeli ekhethiwe.
Izimbangela ezingaba khona zifaka phakathi ifilimu engahambisani, uhlangothi lokuvala olubuyiselwe emuva, izinga lokushisa elanele, isikhathi esifushane sokuhlala, ingcindezi enganele, i-flange engcolisiwe noma ipuleti lokuvala elingalingani.
Ukuvuza kungabangelwa ukudla okuseflethini, imibimbi yefilimu, ukubhoboza, imifantu yethreyi, ukuvuza kwemisele, izilungiselelo ezingalungile noma ithuluzi lokusika nokuvala elonakele.
Ukugcinwa njalo kuhlanganisa ukuhlanza isikhunta kanye nepuleti lokuvala, ukuhlola imimese yokusika, ukuhlola izinto zokushisa, ukugcina izingxenye zomoya zisebenza kahle kanye nokulungisa iphampu ye-vacuum lapho ifakiwe khona.
Yebo. I-HSQY inikeza amathreyi e-PP, PET, PET/PE, CPET, MAP, VSP kanye namathreyi anezivikelo eziphakeme kanye namafilimu okuvala ahambisanayo kanye nezinhlobo zomshini ezenziwe ngokwezifiso.
Amasampula ethreyi nefilimu angabuyekezwa ukuze kuthuthukiswe isikhunta kanye nokuhlolwa kokuvala. Umkhiqizo wokudla, inqubo yokukhipha edingekayo kanye nokupakisha kufanele futhi kuhlinzekwe.
Nikeza umkhiqizo wokudla, izinto zethreyi, ubukhulu bethreyi, isakhiwo sefilimu, umkhiqizo odingekayo, inqubo yokupakisha, i-voltage, ukunikezwa komoya ocindezelwe, isidingo segesi kanye nezwe lapho uya khona.
Ufuna umshini wokuvala ithreyi ngesandla, umshini wokuvala izitsha zokudla ozenzakalelayo, umshini wokuvala ithreyi we-MAP, umshini we-VSP noma umugqa wokupakisha ukudla ozenzakalelayo oqhubekayo?
Xhumana ne-HSQY ukuze ucele izincomo zomshini, imininingwane yobuchwepheshe, izikhunta ezenziwe ngokwezifiso, ukufaniswa kwethreyi nefilimu, ukwesekwa kwesilingo, amanani efektri kanye nolwazi lokuthunyelwa kwamanye amazwe.
Isigaba Somkhiqizo