Filimu yotsekera ya PET/EVOH/PE yokhala ndi zingwe zambiri , yomwe imadziwikanso kuti filimu yophimba ya EVOH, filimu ya thireyi yotchingira mpweya kapena filimu ya MAP top-seal, ndi zinthu zomangira zosinthika zomwe zimapangidwa kuti zigwiritsidwe ntchito m'mathireyi azakudya zomwe zimafuna kuti mpweya upitirire pang'ono, kutseka kodalirika komanso kusunga mpweya moyenera.
Kapangidwe kabwinobwino kamaphatikiza gawo lakunja la PET kapena BOPET, gawo la EVOH oxygen-barrier, zigawo za tayi kapena zomatira ndi gawo lotsekera lochokera ku PE-based food-contact sealing.
Chigawo cha PET chimapereka kumveka bwino, mphamvu yokoka, kuuma, kukhazikika kwa mawonekedwe ndi kusindikizidwa mosavuta. EVOH imapereka chotchinga chachikulu cha mpweya ndi fungo, pomwe chimbudzi chamkati chochokera ku PE chimatseka pamwamba pa chisindikizo cha PE chogwirizana.
Chogulitsa cha HSQY chomwe chilipo pano ndi filimu yotsekeka kwambiri yomwe cholinga chake ndi makamaka mathireyi a PET/PE, mathireyi a PET/EVOH/PE ndi zotengera zina zomwe flange yake yotsekerera imakhala ndi malo oyenera a PE.
Kapangidwe komaliza ka filimu, kuchuluka kwa mpweya wotuluka, kuchuluka kwa mpweya wotuluka kuchokera ku nthunzi ya madzi, mphamvu ya chisindikizo ndi nthawi yogwira ntchito ziyenera kufotokozedwa ndikuyesedwa malinga ndi momwe zagwiritsidwira ntchito.
| ya Filimu | Ntchito Yofunika Kwambiri | Kuganizira za Kugula |
|---|---|---|
| PET kapena BOPET Gawo Lakunja | Zimapereka kumveka bwino, kuuma, mphamvu yokoka, kukhazikika kwa mawonekedwe ndi kusindikizidwa mosavuta | Tsimikizani zofunikira pa filimu, chifunga, kunyezimira, chithandizo cha pamwamba, kuchepa ndi kusindikiza |
| Gawo Losindikizira | Amanyamula ma logo, zithunzi, zambiri za malonda, ma barcode ndi tsatanetsatane wa momwe angatsatire | Tsimikizani mbali yosindikizira, makina a inki, kuchuluka kwa mitundu, kubwereza kusindikiza ndi malo a chizindikiro cha m'maso |
| Chomatira Chopaka | Amalumikiza gawo la PET ku chotchinga ndi kapangidwe kotsekera | Tsimikizani nthawi yochira, mphamvu ya mgwirizano, kusamuka, fungo lotsalira ndi zofunikira zosungira |
| Zigawo Zomangira | Bond EVOH ku PE kapena zigawo zina zozungulira | Tsimikizani kukana kwa delamination ndi kapangidwe kathunthu kogwirizana |
| Gawo Loletsa la EVOH | Amapereka chotchinga chachikulu cha mpweya, mpweya ndi fungo | Chotchinga chimadalira mtundu wa EVOH, makulidwe, kutentha ndi chinyezi |
| Chisindikizo Chochokera ku PE | Kutentha kumatseka filimuyi pamalo olumikizirana a PE | Lumikizani chosindikizira ndi thireyi, mulingo wa kuipitsidwa ndi mphamvu yofunikira yosindikizira |
| Chithandizo Chosankha Chotsutsana ndi Chifunga | Amachepetsa madontho a madzi omwe amaoneka pamwamba pa chakudya | Tsimikizani kutentha kwa kudzaza, momwe zinthu zimasungidwira mufiriji komanso nthawi yofunikira yogwirira ntchito |
Kuchepa kwa mpweya woipa: EVOH imatha kuchepetsa kwambiri kulowa kwa mpweya woipa ikatetezedwa mkati mwa kapangidwe koyenera ka multilayer.
Kusunga mpweya wa MAP: Chivundikiro champhamvu chingathandize kusunga mpweya wa carbon dioxide, nayitrogeni kapena mpweya wina wosankhidwa.
Chitetezo cha fungo: EVOH imathandiza kuchepetsa kutayika kwa fungo labwino komanso kulowa kwa fungo lakunja.
Kuchepetsa kuchuluka kwa okosijeni m'thupi: Kuchepa kwa okosijeni m'thupi kungachedwetse kusintha kwa mtundu, kukwiya, kuwonongeka kwa kukoma ndi kusungunuka kwa michere m'thupi pa zakudya zoyenera.
Ma phukusi owonekera bwino: Magawo omveka bwino a PET, EVOH ndi PE amalola kuti zinthu ziwonekere popanda kudalira zojambulazo za aluminiyamu.
Chitetezo cha makina: PET kapena BOPET imapereka kuuma, mphamvu yokoka komanso kusamalira bwino ukonde.
Kusindikiza mwamakonda: Malo akunja a PET amathandizira kuyika chizindikiro, malangizo ndi kutsata.
Chotchinga chachikulu sichikutanthauza kuti filimu imodzi yokha ingatsimikizire chitetezo cha chakudya kapena nthawi yosungira chakudya. Thireyi, chisindikizo, kusakaniza kwa mpweya, ukhondo ndi unyolo wozizira ziyeneranso kugwira ntchito bwino.
EVOH ndi chinthu chothandiza kwambiri choletsa mpweya, koma mphamvu yake yoletsa mpweya imakhudzidwa ndi chinyezi komanso chinyezi.
Pachifukwa ichi, EVOH nthawi zambiri imayikidwa pakati pa PE kapena zigawo zina zosagwira chinyezi m'malo mogwiritsidwa ntchito ngati malo olumikizirana chakudya kapena malo akunja.
Zotsatira za OTR zomwe zimayesedwa pansi pa mikhalidwe youma ya labu siziyenera kuperekedwa zokha ngati chitsimikizo cha kugwira ntchito bwino kwa phukusi la chakudya chozizira chonyowa.
Mlingo uliwonse wotumizira mpweya uyenera kuzindikira:
Muyezo woyeserera
Kutentha koyesa
Chinyezi chocheperako mbali zonse ziwiri za filimuyi
Kukhuthala kwa filimu
Kuyang'ana mafilimu
Mayunitsi oyesera
Kaya mtengo wake ukugwira ntchito pa filimuyo kapena phukusi lonse
Tebulo lotsatirali likufotokoza mwachidule za chinthu chodziwika bwino cha HSQY chomwe chili ndi zitseko zotsekera. Mitengo yomaliza yotsimikizika iyenera kuwonekera mu pepala lovomerezeka laukadaulo ndi tsatanetsatane wa kugula.
| Mtundu wa Chinthu | Filimu yophimba thireyi yotchinga kwambiri |
| Kapangidwe ka Zinthu | PET kapena BOPET / EVOH / PE multilayer laminate kapena coextrusion-lamination kuphatikiza |
| Mtundu Wonse wa Chisindikizo | Chisindikizo chotseka kapena chisindikizo chosungunula |
| Njira Yosavuta Yochotsera Peel | Imafuna mtundu wosiyana wa sealant wopangidwa mwapadera |
| Kulemera kwa Mafotokozedwe | Pafupifupi 0.052–0.09 mm, kapena 52–90 μm |
| M'lifupi mwa Mpukutu | Pafupifupi 150–900 mm, ndipo pali njira yodulira yomwe ikupezeka |
| Kutalika Kosankhidwa | 180 mm, 320 mm, 400 mm, 640 mm ndi m'lifupi mwake |
| Utali wa Mpukutu Wofotokozera | Pafupifupi 500 m, ndi kutalika kwa mipukutu yopangidwa mwamakonda komwe kulipo |
| M'mimba mwake wapakati | Zosinthidwa malinga ndi makina osindikizira thireyi |
| Maonekedwe | Chosindikizidwa bwino kapena chosindikizidwa mwamakonda |
| Kuchuluka kwa Ma Reference | Pafupifupi 1.36 g/cm³ ya chinthu chodziwika bwino chomwe chatchulidwa pamwambapa |
| Choletsa Mpweya | Giredi yotchinga kwambiri; tchulani OTR yomwe mukufuna komanso momwe mayeso amayendere |
| Chotchinga cha chinyezi | Kutengera kapangidwe kake; tchulani WVTR yomwe mukufuna komanso momwe mayeso amayendere |
| Wotsutsa Chifunga | Sizili mu giredi yokhazikika yomwe ilipo; chitukuko cha makonda chikhoza kukambidwa |
| Kugwiritsa Ntchito Microwave ndi Uvuni | Sikoyenera giredi yokhazikika yomwe ilipo pano |
| Kugwiritsa Ntchito Mufiriji | Sizinatchulidwe pa giredi yokhazikika yomwe ilipo pano |
| Kugwiritsa Ntchito Thireyi Yoyambirira | Yogwirizana ndi PET/PE, PET/EVOH/PE ndi PE-seal-surface trays |
| Njira Zophikira | Kutseka thireyi ya mlengalenga, MAP yotsuka mpweya ndi MAP yotsukira mpweya ndi mpweya pambuyo potsimikizira |
| Zipangizo Zogwirizana | Makina otsekera thireyi opangidwa ndi manja, odzipangira okha komanso odzipangira okha |
| MOQ Yofotokozera | Pafupifupi makilogalamu 1,000 pa chilichonse chomwe chilipo |
| Nthawi Yotsogolera Yothandizira | Patatha masiku 10-15 kuchokera pamene ndalamazo zaperekedwa komanso chilolezo chomaliza cha kuvomerezedwa kwa ndalamazo |
| Kusindikiza | Kusindikiza kwa flexographic kapena gravure komwe kumapezeka ndi polojekiti |
Chogulitsachi chili ndi mtundu wotsekeka mosavuta. Mitundu yosavuta kuchotsedwa, yoletsa chifunga, kutentha kochepa komanso kutentha imafuna kapangidwe kosiyana ndipo sikuyenera kuganiziridwa kuchokera ku zomwe zafotokozedwa mu muyezo.
| Chopinga Choyesera | Zimene Chimayesa | Zimene Wogula Ayenera Kutchula |
|---|---|---|
| OTR | Mpweya wodutsa m'dera lodziwika bwino la filimu pakapita nthawi yodziwika bwino | Mtengo wapamwamba kwambiri, muyezo woyesera, kutentha, chinyezi, makulidwe ndi mayunitsi |
| WVTR | Nthunzi ya madzi ikudutsa m'dera lodziwika bwino la filimu pakapita nthawi | Mtengo wapamwamba kwambiri, muyezo woyesera, kutentha, kuchuluka kwa chinyezi ndi mayunitsi |
| Kulowa kwa Oxygen Yonse | Mpweya wolowa kudzera mu chivindikiro, thireyi, chisindikizo, ngodya, mabowo ang'onoang'ono ndi kutuluka kwa phukusi | Kukula kwa paketi, chotchinga cha thireyi, m'lifupi mwa chisindikizo, njira yotayikira madzi, nthawi yosungira ndi mpweya wotsalira wovomerezeka |
| Kusunga Gasi | Kutha kusunga kapangidwe ka mpweya wa MAP wosankhidwa | Kusakaniza kwa mpweya koyambirira, malo opumira mutu, kupuma kwa chinthu, kutentha kosungirako ndi nthawi zoyesera |
Zotsatira za OTR zokha sizikuyimira kulowa kwa okosijeni mu phukusi lonse la thireyi.
Katundu wa HSQY PET/EVOH/PE wamakono umagwiritsa ntchito kapangidwe ka loko-seal kapena weld-seal.
Filimu yotseka imasankhidwa pamene chitetezo cha phukusi, kusunga mpweya, kukana kutuluka kwa madzi ndi kukhazikika kwa mayendedwe ndizofunikira kwambiri kuposa kutseguka kwa ogula.
Phukusi lotsekedwa ndi loko lingafunike kudula, kuboola kapena kung'amba kuti chakudyacho chipezeke. Siliyenera kugulitsidwa ngati losavuta kupeta pokhapokha ngati chotseka chopangidwa chokhachokha chayesedwa.
Unikani zokhudzana nazo Filimu yophimba ya PET/EVOH/PE yokhala ndi zitseko zambiri .
Filimu yosavuta kuchotsa yotchinga kwambiri imaphatikiza chitetezo cha okosijeni ndi kutsegula kwa ogula kolamulidwa.
Mtundu wopambana wosavuta kupeta uyenera kupereka:
Kukana mpweya ndi kutayikira kokwanira panthawi yogawa
Mphamvu yoyendetsera kugwetsa
Mphamvu yolimba yofalitsa peel
Kuchotsa chivindikiro chimodzi
Kung'amba pang'ono kapena kung'amba pang'ono
Kutsegula nthawi zonse mukasunga mufiriji
Kusunga zotchinga pambuyo potseka ndi kusamalira
Kugwira ntchito kosavuta kochotsa kumafuna njira yosiyana yotsekera ndipo iyenera kuonedwa ngati chinthu chosinthidwa mwamakonda m'malo mosintha momwe zinthu zilili pa filimu yokhazikika yotsekera kutseka.
Ma phukusi osinthidwa a mpweya m'malo mwa mpweya wamba womwe uli mu thireyi ndi mpweya wosakaniza wolamulidwa bwino musanatseke.
Dongosolo lathunthu la MAP siliphatikizapo filimu yokhayokha.
| Gawo la MAP | Chifukwa Chake Ndi Lofunika | Kufunika Kotsimikizira |
|---|---|---|
| Filimu Yophimba | Amalamulira kulowa kwa mpweya, kutayika kwa mpweya, kukana kubowoka ndi magwiridwe antchito a chisindikizo | OTR, WVTR, makulidwe, mphamvu ya chisindikizo ndi mtundu wa mipukutu |
| Thireyi | Thireyi yotchinga pang'ono ingakhale njira yayikulu yolowera mpweya | Kapangidwe ka thireyi, gawo la EVOH, kapangidwe ka flange, miyeso ndi OTR |
| Chisindikizo | Chivundikiro champhamvu sichingathe kubweza chisindikizo chofooka, choipitsidwa kapena chosakwanira | Kutseka m'lifupi, kutentha, kuthamanga, nthawi yokhazikika komanso kuyesa kutayikira kwa madzi |
| Kusakaniza kwa Gasi | Zakudya zosiyanasiyana zimafuna mpweya wosiyanasiyana, carbon dioxide ndi nayitrogeni | Kuchuluka kwa mpweya koyambirira, mpweya wotsalira, chiŵerengero cha malo a mutu ndi ndondomeko yowunikira mpweya |
| Chakudya Chopangidwa | Mafuta, chinyezi, asidi, kupuma ndi tizilombo toyambitsa matenda zimakhudza zomwe zimafunika pa phukusi. | Kuyesa chitetezo cha chinthu, kusungunuka kwa okosijeni, ndi nthawi yosungiramo zinthu |
| Unyolo Wozizira | Kutentha kumakhudza tizilombo toyambitsa matenda, kusungunuka kwa mpweya, chotchinga cha filimu ndi kupuma kwa zinthu | Kutsimikizira kutentha kwa malo osungira, mayendedwe, ndi chiwonetsero cha malonda |
Kusakaniza kwa mpweya wa MAP wokhudzana ndi chakudya komanso nthawi yosungira chakudya kuyenera kukhazikitsidwa ndi akatswiri oyenerera pakukonza chakudya komanso kusamala chakudya.
HSQY imaperekanso Mathireyi okhala ndi zipilala zambiri a PET/EVOH/PE ndi Mathireyi a PET/PE a ntchito zogwirizana ndi filimu yotsekera.
| Kuyerekeza | MAP Yotsuka Gasi ndi | Gasi MAP Yotsukira ndi Gasi |
|---|---|---|
| Kuchotsa Mpweya | Gasi imachotsa gawo la mpweya wabwinobwino | Mpweya wambiri umachotsedwa mpweya usanayambe kusakaniza |
| Kulamulira Mpweya Wotsalira | Zimadalira kwambiri kayendedwe ka mpweya, mawonekedwe a thireyi ndi kapangidwe ka kayendedwe ka mpweya | Zingapereke mpweya wotsala wowongoleredwa bwino zikakonzedwa bwino |
| Zipangizo Zovuta | Kawirikawiri otsika | Imafuna zida zotsukira mpweya komanso nthawi yayitali |
| Zotsatira | Zingakhale zachangu pazinthu zoyenera | Magawo oyeretsera mpweya ndi mpweya angachepetse liwiro la kuzungulira |
Filimu yokhazikika ya PET/EVOH/PE siyenera kugwiritsidwa ntchito yokha ngati filimu yopangira khungu lopanda vacuum.
Filimu ya VSP iyenera kutenthetsa, kufewetsa ndikugwirizana bwino ndi chinthucho pamene ikugwirizana ndi thireyi kapena bolodi logwirizana. Imafuna kuya kwapadera kwa mapangidwe, yankho la vacuum, kukana kubowoka ndi magwiridwe antchito otseka.
Filimu yophimba pamwamba yokhala ndi zipilala zazitali komanso filimu ya khungu losapanga dzimbiri lopangidwa ndi vacuum ndi mitundu yosiyanasiyana ya zinthu.
| Zinthu za Thireyi | Kugwiritsa Ntchito | Malangizo Oyenera |
|---|---|---|
| Thireyi ya PET/PE | Kugwiritsa ntchito koyamba pamene thireyi ya flange ikupereka malo osindikizira a PE ogwirizana | Tsimikizani kalasi ya PE, mawonekedwe a flange ndi mphamvu yosindikiza pa thireyi yeniyeni |
| Thireyi ya PET/EVOH/PE | Yoyenera dongosolo lonse la MAP lokhala ndi zotchinga zambiri pamene malo otsekera akunja ali ndi PE | Fananizani thireyi ndi chivindikiro, tsimikizirani kusunga kwa mpweya ndikuyesa phukusi lonse |
| Thireyi Yokutidwa ndi PE kapena PE | Zingagwirizane ndi gawo la PE-based sealant | Yesani mphamvu ya chisindikizo chotseka ndi kuipitsidwa kwa chisindikizo |
| Tray ya APET kapena rPET | Flange ya PET yokhazikika singatseke bwino ku sealant ya PE yokhazikika | Gwiritsani ntchito kalasi yogwirizana ndi PET kapena yofanana ndi Universal sealant mutayesa |
| Thireyi ya CPET | Giredi yokhazikika siyenera kuonedwa ngati ikugwirizana ndi CPET kapena yokonzeka kutenthedwa mu uvuni | Sankhani kapangidwe ka kutentha kogwirizana ndi CPET |
| Thireyi ya PP kapena PP/EVOH/PP | Malo otsekera a PP nthawi zambiri amafunikira chotsekera chogwirizana ndi PP | Gwiritsani ntchito EVOH/PP kapena kapangidwe kena koyenera ka PP chivindikiro cha filimu |
| PS, PVC kapena Aluminiyamu Thireyi | Kugwirizana kwa PE-seal sikuyenera kuganiziridwa | Gwiritsani ntchito chopaka kapena chosindikizira chapadera cha substrate |
| Thireyi Yokutidwa ndi Mapepala | Kugwirizana kumadalira pa cholumikizira cha polima kapena chophimba pa flange | Yesani filimuyi motsutsana ndi bolodi lenileni ndi kapangidwe kake kophimba |
Zitsanzo za thireyi yeniyeni, zojambula zaukadaulo kapena zofunikira zonse za thireyi ziyenera kuperekedwa musanatsimikizire oda ya filimu yochuluka.
Mafilimu okhala ndi zivundikiro zolimba amatha kuyesedwa ngati ng'ombe, nkhumba, nkhosa, nyama yodulidwa, masoseji ndi nyama yokonzedwa yodzazidwa mumlengalenga wosinthidwa.
Ntchito zokonza nyama zingafunikenso kukana kubowola, kugwira ntchito bwino potseka, kuteteza chifunga komanso mpweya wotsala wolamulidwa.
Zomwe zimagwiritsidwa ntchito zikuphatikizapo magawo a nkhuku, nkhuku ya Turkey, nkhuku zophikidwa mu marinade ndi zinthu za nkhuku zophikidwa kale.
M'mphepete mwa mafupa ndi kutuluka kwa madzi kungafunike mphamvu yowonjezera yobowola ndi kutseka kodalirika kudzera mu chinyezi chochepa kapena kuipitsidwa ndi mafuta.
Mafilimu oteteza a EVOH angagwiritsidwe ntchito pa nsomba zophikidwa, nkhanu, nkhono ndi nsomba zophikidwa bwino ngati zikugwirizana ndi unyolo wozizira komanso malo osungiramo zinthu.
Zakudya za tchizi, tchizi wodulidwa, zakudya zopangidwa ndi mkaka ndi zinthu zina zopangidwa ndi mkaka zingagwiritse ntchito mapepala oteteza kuti achepetse mpweya woipa komanso kusamutsa fungo.
Zomwe zimagwiritsidwa ntchito ndi nyama yophikidwa, pasitala, mpunga, ndiwo zamasamba, sosi, ma curry ndi zakudya zozizira zophikidwa zomwe zimafuna kusunga mpweya ndi kutseka bwino.
Mafilimu otsekeredwa ndi zitseko zazikulu amatha kuyesedwa kuti apeze zinthu zotsekemera, ma dips, sauces ndi zakudya zokhala ndi madzi ambiri zomwe zimafuna kukana kutulutsa madzi kwambiri.
Zinthu zamtengo wapatali zomwe zimakhudzidwa ndi okosijeni, kutayika kwa fungo kapena kusintha kwa mtundu zitha kupindula ndi phukusi lotchinga lopangidwa bwino.
Filimu yotchinga kwambiri si yoyenera yokha zipatso kapena ndiwo zamasamba zilizonse.
Zinthu zopumira zingafunike mpweya wokwanira kapena kubowoka pang'ono. Chotchinga chachikulu kwambiri chingapangitse mpweya kukhala wosayenera ngati mpweya sunaganizidwe.
Choletsa chifunga ndi chotchinga mpweya ndi ntchito zosiyana za filimu.
EVOH imalamulira kufalikira kwa mpweya, pomwe mankhwala oletsa chifunga amasintha momwe madzi oundana amafalikira pamwamba pa filimu yomwe imayang'ana chakudya.
Mtundu wamakono wa HSQY wokhala ndi zopinga zambiri suphatikizapo mankhwala oletsa chifunga. Mtundu wodziyimira pawokha woletsa chifunga ukhoza kuyesedwa ngati uli ndi nyama yozizira, nsomba zam'madzi, tchizi ndi ma phukusi okonzeka.
Kugwira ntchito kwa anti-chifunga kumadalira:
Kutentha kodzaza chakudya
Mulingo wa chinyezi cha chinthu
Liwiro lozizira
Kutentha kosungira mufiriji
Kusinthasintha kwa kutentha
Kuyang'ana mafilimu
Nthawi yofunikira yosungira
Ayi. Filimu yokhazikika ya HSQY PET/EVOH/PE yomwe ilipo pano siitchulidwa kuti ndi yoyenera kuyikidwa mu microwave.
Kugwiritsa ntchito mu microwave kumafuna filimu yoyenerera yoyesedwa ndi thireyi yeniyeni, chakudya, kuchuluka kwa mphamvu, nthawi yotenthetsera ndi malangizo otulutsira nthunzi.
Ayi. Filimu yapadera yotha kuphikidwa mu uvuni ndi thireyi yoyenera yotha kuphikidwa mu uvuni ndizofunikira pakugwiritsa ntchito mu uvuni wamba.
Mtundu wamakono wa giredi sunatchulidwe kuti ndi wotetezeka mufiriji.
Kuyeza kutentha kochepa kumafuna kuyesedwa kosiyana kwa kukana kugwedezeka, kusinthasintha kwa filimu, mgwirizano wa laminate, kukana kubowoka ndi umphumphu wa chisindikizo.
Filimu yokhazikika yophimba zipilala yokhala ndi zipilala zambiri siyenera kugwiritsidwa ntchito yokha pokonza zobwezera.
Kapangidwe ka retort kamafuna kapangidwe kotsimikizika kovomerezeka kuti kagwiritsidwe ntchito kutentha, kuthamanga, nthawi, kapangidwe ka chakudya komanso magwiridwe antchito oletsa kubweza pambuyo pa retort.
Filimu yophimba ya PET/EVOH/PE ikhoza kusinthidwa kukhala zida zotsekera thireyi zamanja, zodzipangira zokha komanso zodzipangira zokha ngati mawonekedwe a roll ndi sealing akugwirizana ndi makinawo.
Ogula ayenera kupereka:
Wopanga ndi chitsanzo cha chosindikizira thireyi
Njira yogwiritsira ntchito mpweya, kutsuka mpweya kapena vacuum ndi gasi
Kukonza zida ndi kapangidwe ka dzenje
M'lifupi mwa filimu
Mkati mwake mwa pakatikati
Mpukutu waukulu kunja kwa mainchesi
Kulemera kwakukulu kwa mpukutu
Kuwongolera kozungulira
Kutseka mbali ya PE mkati kapena kunja
Kutseka kutentha
Kupanikizika kotseka
Nthawi yokhala
Liwiro la kupanga
Dongosolo lodula
Sensa yolembetsa zosindikiza
Zipangizo zowongolera mpweya wa MAP
HSQY imaperekanso makina otsekera thireyi ya chakudya otsekera kutentha wamba ndi mizere yosankhidwa ya MAP.
Zenera lotsekera ndi kuphatikiza kwa kutentha, kupanikizika ndi nthawi yokhazikika yomwe imapanga chisindikizo chosalekeza popanda kuwononga filimu kapena thireyi.
Mayeso a mzere ayenera kuwunika:
Kutentha kochepa koyambitsa chisindikizo
Kutentha kwakukulu musanayambe kusokoneza filimu kapena thireyi
Kupanikizika kofunikira kosindikiza
Nthawi yochepa yogwira ntchito yokhazikika
Mphamvu yolimba
Mphamvu yotseka ndi kutseka ikazizira
Kuwonongeka kwa filimu kapena kulephera kugwirizana
Kugwira ntchito koyeretsa ndi kuipitsa
Kutsata ndi kudula mawebusayiti
Makwinya ndi kutuluka kwa madzi m'njira zosiyanasiyana
Kukana kuphulika
Mpweya wotsalira
Kusunga gasi panthawi yosungira
Madzi, magazi, msuzi, mafuta, mafuta ndi tinthu ta chakudya pa thireyi zitha kupanga njira zotulutsira madzi ndikuchepetsa kusungidwa kwa mpweya mu phukusi.
Ma sealant osankhidwa amatha kupirira kuipitsidwa pang'ono, koma palibe filimu yomwe iyenera kulowa m'malo mwa njira yowongolera bwino kudzaza ndi kuyeretsa flange.
Kuyesa kuipitsidwa kuyenera kugwiritsa ntchito zotsalira za chakudya, thireyi, liwiro la mzere, magawo otsekera ndi nthawi yoziziritsira.
| Vuto Limene | Lingayambitse | Zinthu Zofunika Kuzifufuza |
|---|---|---|
| Filimu Siitseka | Malo osagwirizana a thireyi, filimu yosinthika, kutentha kochepa kapena kupanikizika kosakwanira | Thireyi flange, mbali yosindikiza ya PE, kutentha, kupanikizika ndi nthawi yokhalamo |
| Phukusi Lataya MAP Gas | Chotchinga chochepa cha thireyi, chisindikizo chosakwanira, dzenje la pini, kubowola kapena chotchinga chosayenerera cha filimu | Chivindikiro cha OTR, thireyi ya OTR, kupitirira kwa chisindikizo, kuchuluka kwa kutuluka kwa madzi ndi kuwonongeka kwa phukusi |
| Mpweya wotsalira ndi wokwera kwambiri | Kusatsuka mpweya mokwanira, vacuum yosakwanira, mawonekedwe oipa a thireyi kapena kutuluka kwa madzi | Kuzungulira kwa MAP, kuyenda kwa mpweya, mulingo wa vacuum, malo ozungulira mutu ndi umphumphu wa chisindikizo |
| Kugwira Ntchito kwa Zopinga Ndi Kotsika Kuposa Momwe Zimayembekezeredwa | Chinyezi chochuluka, makulidwe osakwanira a EVOH, mabowo a pinhole, kusweka kwa flex kapena kuyerekeza kosayenera kwa mayeso | Tengani kutentha, chinyezi, makulidwe, kapangidwe kake ndi momwe phukusi lilili |
| Kutuluka kwa Phukusi | Kuipitsidwa ndi chakudya, makwinya, kubowoka kwa filimu, mathireyi osweka kapena zisindikizo zosakwanira | Ukhondo wa flange, umphumphu wa filimu, momwe thireyi ilili komanso kupitirira kwa chisindikizo chonse |
| Kuchotsa Mafilimu | Kusagwira bwino ntchito kwa guluu, kutentha kwambiri, kukhudzana ndi mankhwala kapena zigawo zofooka za tayi | Mphamvu ya mgwirizano, zotsalira zosungunulira, kapangidwe ka zigawo ndi kapangidwe ka chakudya |
| Misozi kapena Mabowo a Filimu | Kusakwanira kwa geji, m'mbali zakuthwa kwa malonda, kugwirira ntchito molakwika kapena kupsinjika kwambiri kwa ukonde | Kukhuthala kwa filimu, kukana kubowoka, kapangidwe ka thireyi ndi njira yogwirira ntchito |
| Kudyetsa Ma Roll Osauka | Kuonera telescoping, kutsekereza, kupotoza kolakwika kapena kusagwirizana kosayenera | Kapangidwe ka mipukutu, malo osungira, njira yozungulira, kupsinjika ndi makina |
Kuyesa kwa OTR: Nenani muyezo wa mayeso, kutentha, chinyezi, makulidwe ndi mayunitsi.
Kuyesa kwa WVTR: Nenani za muyezo wa mayeso, kutentha ndi kuchuluka kwa chinyezi.
Mphamvu ya Lamination-bond: Tsimikizani kukana ku delamination panthawi yosintha, kutseka ndi kusunga.
Mphamvu yotsekera: Fotokozani njira yoyesera ndi kuchuluka kovomerezeka kwa thireyi yeniyeni.
Kuyesa kutayikira: Gwiritsani ntchito vacuum, pressure-decay, thovu, utoto kapena njira ina yogwirizana.
Mpweya wotsalira: Yesani nthawi yomweyo mutamaliza kulongedza komanso nthawi yosungiramo zinthu.
Kapangidwe ka mpweya: Yang'anirani kusintha kwa mpweya, carbon dioxide ndi nayitrogeni panthawi yosungira.
Mbiri ya makulidwe: Tsimikizani kukhazikika kwa chotchinga, kuuma kwake komanso mtundu wake.
Kukana kubowola: Yesani momwe zinthu zimagwirira ntchito motsutsana ndi m'mphepete mwa zinthu ndi kuwonongeka kwa kugawa.
Ubwino wa kuwala ndi kugwedezeka: Yang'anani chifunga, kunyezimira, ma gels, mikwingwirima, makwinya, telescoping ndi kulinganiza m'mphepete.
Kutsimikizira nthawi yosungira chakudya: Yesani chakudya chenichenicho ndi phukusi lonse pansi pa mikhalidwe yofunikira.
Chigawo chakunja cha PET kapena BOPET chingathandize kusindikiza kwapadera kwa flexographic kapena gravure.
Mapulojekiti osindikizidwa ndi mafilimu angaphatikizepo:
Ma logo a kampani
Mayina a zinthu
Zosakaniza ndi mfundo zokhudza zakudya
Malangizo osungira ndi kutsegulira
Ma Barcode ndi ma QR code
Madera a code ya tsiku
Mawindo owonekera bwino a zinthu
Zizindikiro zolembetsera zotsekera mathireyi zokha
Kutsata ndi zambiri za gulu
Mapulojekiti osindikizidwa ayenera kutsimikizira zojambula, kuchuluka kwa mitundu, kubwerezabwereza kwa zosindikizidwa, malo olembedwa m'maso, komwe kumayang'ana, makina a inki ndi kuchuluka kwa oda pachaka.
Kuyenerera kwa kukhudzana ndi chakudya kumadalira kapangidwe ka PET, EVOH, tie-layer, glue, PE sealant, anti-fog ndi printing.
Ogula ayenera kupempha zikalata za giredi yeniyeni yovomerezeka, kuphatikizapo zomwe zikupezeka:
Pepala la deta yaukadaulo
Satifiketi yowunikira
Kulengeza za kukhudzana ndi chakudya
Malipoti oyesa kusamuka kapena kutsatira malamulo
Malipoti a OTR ndi WVTR
Njira yoyesera mphamvu ya chisindikizo
Mawu oletsa kugwiritsa ntchito mankhwala osokoneza bongo
Zambiri zokhudzana ndi kutsata kwa gulu
Zolemba za komwe mukupita kumsika
ISO 9001 ndi satifiketi yoyendetsera bwino zinthu ndipo siyenera kuperekedwa ngati umboni wokhudza zinthu zomwe zagulitsidwa kuti filimu iliyonse ikutsatira zofunikira zonse zokhudzana ndi chakudya.
Filimu ya PET/EVOH/PE ili ndi mitundu yoposa imodzi ya polima ndipo siyenera kufotokozedwa yokha ngati filimu imodzi kapena yobwezerezedwanso padziko lonse lapansi.
Kubwezeretsanso kwenikweni kumadalira:
Chiŵerengero cha PET-to-PE
Zomwe zili mu EVOH
Zigawo za tayi ndi zomatira zomatira
Inki zosindikizira ndi zokutira
Zinthu zotayira
Kutha kulekanitsa chivindikiro ndi thireyi
Kuipitsidwa kwa chakudya
Zomangamanga za m'deralo zosonkhanitsira ndi kusanja
Zofunikira pakupanga msika wa komwe mukupita kuti mubwezeretsenso zinthu
Makanema okhala ndi PE kapena PP olemera kwambiri okhala ndi ziletso zambiri amatha kupangidwa ngati nyumba zosiyana zoganizira zobwezeretsanso, koma mfundo iliyonse yobwezeretsanso iyenera kuthandizidwa ndi kuwunika kwathunthu kwa phukusi.
Makulidwe ndi kulekerera kwa 52–90 μm
M'lifupi mwa mipukutu ya 150–900 mm mwamakonda
Utali wa mpukutu wopangidwa mwamakonda
M'mimba mwake wapakati wapadera
Kulemera kwa mpukutu wopangidwa mwamakonda ndi mainchesi apamwamba kwambiri akunja
Mayendedwe ozungulira mwamakonda
Giredi ya EVOH yokhazikika komanso mulingo wotchinga
Kukhuthala kwa EVOH kwapadera
Kapangidwe ka tayi ndi komatira kopangidwa mwamakonda
Fomula yosindikizira ya PE yopangidwa mwamakonda
Magiredi otsekeka kapena otsekeka mwamphamvu
Magulu osavuta opangidwa padera
Chithandizo choletsa chifunga
Kugwira ntchito koyeretsa ndi kuipitsa
Nyumba zosabowola
Zolinga za OTR ndi WVTR zomwe mwasankha
Kusindikiza kwa Flexographic kapena gravure
Zizindikiro za m'maso ndi kubwerezabwereza kwa zolembedwa
Mawindo owonekera bwino ndi malo olembera ma code
Makatoni opangidwa mwamakonda, zilembo ndi ma pallet otumizira kunja
Ma roll a filimu okhala ndi zotchinga zambiri ayenera kutetezedwa ku chinyezi, fumbi, kutentha kwambiri, kuwala kwa dzuwa mwachindunji, kugwedezeka ndi kuwonongeka kwa m'mphepete mwa ma roll.
Zosankha zoyikapo zinthu zingaphatikizepo:
Matumba oteteza mkati
Chitetezo cha ma roll-end
Makatoni otumizira kunja payokha
Zolemba za gulu ndi zofunikira
Kuzindikira mbali ya chisindikizo ndi njira yozungulira
Kukulunga kwa mapaleti
Zoteteza pakona ndi m'mphepete
Mapaleti otumiza kunja opanda fumbi
Zizindikiro zotumizira za makasitomala
Ma roll ayenera kukhala m'mapaketi awo oyambirira pamalo oyera komanso ouma osungira. Nthawi yosungira ndi zofunikira ziyenera kutsimikiziridwa kuti filimuyo ikhale yomaliza.
Kapangidwe kodziwika bwino ka chotchinga chachikulu: PET kapena BOPET imapereka mphamvu, EVOH imapereka chotchinga cha okosijeni ndipo PE imapereka kutseka thireyi.
Kugwira ntchito kotseka ndi kutseka: Chogulitsa chokhazikikachi chapangidwa kuti chitseke bwino thireyi komanso kuti mpweya wa MAP usasungidwe.
Milingo yotchinga mwamakonda: Giredi ya EVOH ndi makulidwe a zigawo zitha kusinthidwa malinga ndi zolinga za OTR zomwe zavomerezedwa.
Kusintha kwa mpukutu mwamakonda: Kukhuthala, m'lifupi, kutalika, pakati, m'mimba mwake ndi njira yozungulira kungatchulidwe.
Chithandizo chosindikiza: Ma logo, zithunzi, kutsata, zizindikiro za maso ndi mawindo owonekera bwino akupezeka.
Kufananiza thireyi ndi filimu: Malangizo akhoza kutengera zitsanzo za thireyi ya PET/PE kapena PET/EVOH/PE.
Chithandizo cha mzere wa MAP: Filimu ikhoza kuwonedwanso poyerekeza ndi chosindikizira thireyi, makina otsukira gasi komanso liwiro lopangira.
Thandizo pa mayeso: OTR, WVTR, mphamvu ya chisindikizo, kutayikira, mpweya wotsalira ndi zofunikira pa mayeso a mzere zitha kukambidwa.
Kupereka ma phukusi athunthu: HSQY imaperekanso mathireyi okhala ndi zotchinga zambiri, mathireyi a PET/PE ndi makina otsekera mathireyi.
Utumiki wotumiza kunja: Kulemba zilembo za ma roll, kulongedza ma pallet ndi kutumiza kunja kwa dziko kungagwirizanitsidwe.
Zinthu za thireyi, kapangidwe kake konse, wogulitsa, khodi ya chinthu, zojambula kapena chitsanzo chenicheni
Miyeso ya thireyi, m'lifupi mwa flange, kapangidwe ka chipinda ndi kulemera kwa kudzaza
Mtundu wa chakudya, kuchuluka kwa mafuta, chinyezi, kupuma, komanso kukhudzidwa ndi okosijeni
Nthawi yosungiramo zinthu zofunika komanso kutentha kofunikira
Kusakaniza koyambirira kwa mpweya wa MAP ndi cholinga chotsalira cha okosijeni
Chiŵerengero cha malo a mutu kapena mpweya pa chinthu
Cholinga cha OTR ndi WVTR ndi mikhalidwe yoyesera ndi mayunitsi
Chofunikira pakutseka, kutseka mwamphamvu kapena kutseka mosavuta
Zofunikira pakulimbana ndi chifunga ndi kuipitsidwa
Mtundu wa makina otsekera thireyi, chitsanzo ndi kapangidwe ka zida
Dongosolo lotsuka mpweya kapena vacuum ndi gasi
Liwiro la mzere wopanga
Kukhuthala kwa filimu, m'lifupi ndi kutalika kwa mpukutu
Mkati mwake mkati ndi m'mimba mwake waukulu wakunja
Kulemera kwakukulu kwa mpukutu ndi malangizo ozungulira
Zofunikira pa kusindikiza, chizindikiro cha maso, zenera lowonekera bwino komanso kulemba ma code
Zofunikira pa kulemba zikalata zokhudzana ndi kulumikizana ndi chakudya, kusamuka, zolepheretsa, ndi khalidwe
Kuchuluka kwa mayeso ndi momwe amagwiritsidwira ntchito pachaka
Dziko lomwe mukupita, doko kapena adilesi yotumizira
Tsiku lofunsidwa loyambitsa kapena lotumizira
Ndi filimu yotsekera thireyi yokhala ndi zigawo zambiri yomwe imaphatikiza PET kapena BOPET kuti ikhale yamphamvu, EVOH kuti ikhale yotchinga mpweya ndi gawo lochokera ku PE kuti litsekere pamalo oyenera a PE.
EVOH imachepetsa mpweya, mpweya ndi fungo loipa. Kugwira ntchito kwake kumadalira mtundu wa EVOH, makulidwe, kutentha, chinyezi ndi chitetezo cha zigawo zozungulira.
Kugwira ntchito kwa chotchinga cha EVOH kumakhudzidwa ndi chinyezi. Zigawo za PE zosagwira chinyezi zimathandiza kuteteza gawo la EVOH kuti lisalowe m'madzi mwachindunji.
OTR imayesa kufalikira kwa mpweya, pomwe WVTR imayesa kufalikira kwa nthunzi ya madzi. Amateteza ku zoopsa zosiyanasiyana zopakira ndipo amafuna mikhalidwe yosiyana yoyesera.
Gulu lomwe lilipo pano silikufalitsa OTR imodzi yotsimikizika padziko lonse lapansi. Ogula ayenera kufotokoza mtengo wofunikira pamodzi ndi kutentha, chinyezi, makulidwe, muyezo ndi mayunitsi.
Palibe filimu imodzi yomwe ingatsimikizire kuti zinthuzo zikukhala nthawi yayitali. Chotchinga cha thireyi, kukhulupirika kwa chisindikizo, ukhondo, kusakaniza mpweya, tizilombo toyambitsa matenda m'zakudya, mpweya wotsalira, ndi kulamulira kwa unyolo wozizira ziyeneranso kutsimikiziridwa.
Ayi. Mtundu wamakono wa kalasi ndi filimu yotsekeka kwambiri kapena yotchinga. Kutsekeka kosavuta kumafuna njira yosiyana yotsekerera.
Chisindikizo cha loko chimaika patsogolo chitetezo cha phukusi ndi kusunga mpweya. Kutsekeka kosavuta kumalimbitsa chitetezo cha phukusi ndi kutseguka kwa ogula kolamulidwa.
Chotsekera cha PE chokhazikika chimapangidwira makamaka PET/PE, PET/EVOH/PE ndi mathireyi ena okhala ndi malo otsekera a PE ogwirizana.
Osati zokha. Malo osavuta a PET angafunike mtundu wolunjika wa PET kapena kalasi yonse ya sealant.
Sitiyenera kuganiza kuti ma thireyi a PP nthawi zambiri amafunikira EVOH/PP yogwirizana ndi PP kapena kapangidwe kofanana ndi chivindikiro.
Mtundu wokhazikika suyenera kuonedwa ngati ukugwirizana ndi CPET kapena wokonzeka kuwotcha. Filimu yodzitetezera ya CPET ndiyofunikira.
Inde, ikaphatikizidwa ndi thireyi yogwirizana ndi zingwe zambiri, chisindikizo chodalirika, kusakaniza kwa mpweya koyenera ndi njira yovomerezeka ya MAP.
Filimu yokhazikika yophimba si yoyenera yokha pa VSP. Kupaka khungu la vacuum kumafuna filimu ya khungu yotenthedwa ndi kutentha komanso zida zapadera.
Choletsa chifunga sichili mu giredi yokhazikika yomwe ilipo. Mtundu woletsa chifunga womwe umasinthidwa ukhoza kukambidwa.
Ayi. Chogulitsa chomwe chilipo pano sichinatchulidwe kuti ndi choyenera kugwiritsidwa ntchito mu microwave.
Ayi. Filimu yapadera yotha kuwotcha ndi thireyi yoyenera yotha kuwotcha ndizofunikira.
Kapangidwe kamene kali pano sikatchulidwa kuti ndi kotetezeka mufiriji. Filimu yotenthedwa pang'ono imafuna kutsimikiziridwa kosiyana.
Mtundu wamakono wa zinthu zomwe zilipo ndi pafupifupi 52–90 μm, ndipo makulidwe ake amapezeka pokhapokha ngati atsimikiziridwa.
Chiŵerengero cha ma reference ndi pafupifupi 150–900 mm. M'lifupi mwasankhidwa ndi 180 mm, 320 mm, 400 mm ndi 640 mm.
Kutalika kwa mpukutu wofunikira ndi pafupifupi mamita 500, ndipo kusintha koyenera kulipo.
Zomwe zingachitike ndi monga kulowa kwa mpweya, kutayika kwa mpweya, kulowa kwa thireyi, kutuluka kwa chisindikizo, kupuma kwa chinthucho komanso kusintha kwa kutentha.
Zomwe zimayambitsa nthawi zambiri zimaphatikizapo thireyi yosagwirizana, filimu yobwerera m'mbuyo, kutentha kosakwanira, kupanikizika kosakwanira kapena nthawi yochepa yokhala.
Mafomula osankhidwa a sealant amatha kupirira kuipitsidwa pang'ono, koma flange iyenera kusungidwabe yoyera momwe ingathere.
Inde. Kusindikiza kungaphatikizepo ma logo, zosakaniza, zambiri za malonda, ma barcode, ma QR code, zizindikiro za maso ndi mawindo owonekera.
Ndi kapangidwe ka multi-polymer ndipo sikuyenera kufotokozedwa kuti ndi kogwiritsidwanso ntchito padziko lonse. Phukusi lonse limafuna kuwunika kwa msika.
MOQ yodziwika pano ndi pafupifupi makilogalamu 1,000. Kuchuluka kwa mayeso kumadalira zomwe zasungidwa, m'lifupi, kapangidwe ka zotchinga ndi zofunikira pakusindikiza.
Nthawi yobweretsera ndalama ndi pafupifupi masiku 10-15 kuchokera pamene ndalamazo ndi mfundo zomaliza zatsimikiziridwa.
Zitsanzo kapena mipukutu yoyesera ikhoza kukambidwa kuti igwirizane ndi thireyi, mphamvu ya chisindikizo, chotchinga, MAP-line ndi kuyesa kusunga mpweya.
Mukufuna wopanga mafilimu otsekereza a PET/EVOH/PE okhala ndi zingwe zambiri, wogulitsa mafilimu ophimba a MAP kapena filimu yotsekereza mpweya yotsekereza mathireyi a chakudya?
Lumikizanani ndi HSQY kuti mupemphe malangizo aukadaulo, thandizo logwirizana ndi thireyi, zofunikira za OTR ndi WVTR, mipukutu yoyesera, kusindikiza mwamakonda, mitengo ya fakitale ndi zambiri zotumizira padziko lonse lapansi.
Gulu la Zamalonda