High-barrier PET/EVOH/PE sealing film , era emanyiddwa nga EVOH lidding film, oxygen-barrier tray film oba MAP top-seal film, kye kintu eky’okupakinga ekikyukakyuka eky’emitendera mingi ekyakolebwa ku ttaapu z’emmere ezeetaaga okukendeeza ku kutambuza oxygen, okusiba okwesigika n’okukuuma ggaasi okufugibwa.
Ensengekera eya bulijjo egatta oluwuzi olw’ebweru olwa PET oba BOPET, oluwuzi olwa EVOH oluziyiza okisigyeni, layini ezisiba oba ezisiiga n’oluwuzi olusiba olw’okukwatagana n’emmere olwesigamiziddwa ku PE.
Layer ya PET egaba okutegeera, amaanyi g’okusika, okukaluba, okutebenkera mu bipimo n’okukuba ebitabo. EVOH egaba ekiziyiza ekikulu ekya oxygen n’akawoowo, ate PE-based inner layer heat-seals ku PE sealing surface ekwatagana.
HSQY’s current standard product is a high-barrier lock-seal film egenderera okusinga ku PET/PE trays ezikwatagana, PET/EVOH/PE trays n’ebintu ebirala nga sealing flange yaayo eraga PE-based surface esaanira.
Ensengeka ya firimu esembayo, omuwendo gw’okutambuza okisigyeni, omuwendo gw’okutambuza omukka gw’amazzi, amaanyi ga ssigiri n’omutindo gw’obulamu bw’okutereka birina okulambikibwa n’okugezesebwa mu mbeera z’okukozesa ezikkaanyiziddwaako.
| Film Layer | Omulimu Omukulu | Okulowooza ku kugula |
|---|---|---|
| PET oba BOPET Oluwuzi olw’ebweru | Ewa okutegeera, okukaluba, amaanyi g’okusika, okutebenkera mu bipimo n’okukuba ebitabo | Kakasa ebyetaago bya film gauge, haze, gloss, surface treatment, shrinkage n’okukuba ebitabo |
| Layer y'okukuba ebitabo | Atwala obubonero, ebifaananyi, ebikwata ku bikozesebwa, bbaakoodi n’ebikwata ku kulondoola | Kakasa oludda lw’okukuba ebitabo, enkola ya yinki, okubala langi, okuddamu okukuba ebitabo n’ekifo ky’akabonero k’amaaso |
| Ekisiiga eky’okusiiga (Lamination adhesive). | Asiba layeri ya PET ku kiziyiza n’ensengekera y’okusiba | Kakasa obudde bw’okuwona, amaanyi ga bond, okusenguka, okuwunya okusigaddewo n’ebyetaago by’okutereka |
| Siba Layers | Bond EVOH ku PE oba layers endala ezigyetoolodde | Kakasa okuziyiza delamination n’ensengekera ya coextruded okujjuvu |
| EVOH Ekiziyiza Layer | Ewa ekiziyiza kya oxygen, ggaasi n’akawoowo ekisookerwako | Ekiziyiza kisinziira ku EVOH grade, obuwanvu, ebbugumu n’obunnyogovu |
| PE-Based Sealant Layer ey’okusiba | Heat-seals film ku PE sealing surface ekwatagana | Gyaanyisa sealant ne tray flange, contamination level n’amaanyi ga seal ageetaagisa |
| Obujjanjabi obuziyiza enfuufu obw’okwesalirawo | Akendeeza ku matondo g’amazzi agalabika ku kifo ekitunudde mu mmere | Kakasa ebbugumu ly’okujjuza, embeera y’okutereka mu chilled-storage n’obudde obwetaagisa okukola |
Okukendeeza ku kutambuza okisigyeni: EVOH esobola okukendeeza ennyo ku kuyingira kwa oxygen nga ekuumibwa munda mu nsengekera ya layeri nnyingi etegekeddwa obulungi.
Okukuuma ggaasi ya MAP: Ekibikka ekiziyiza ennyo kiyinza okuyamba okukuuma kaboni dayokisayidi, nayitrojeni oba ggaasi endala ezirondeddwa okupakinga.
Okukuuma akawoowo: EVOH ayamba okukendeeza ku kufiirwa obuwoowo obweyagaza n’okuyingira kw’akawoowo ak’ebweru.
Okufuga omukka (oxidation control): Okukendeera kw’omukka gwa oxygen kiyinza okukendeeza ku langi, okufuuka enkalu, okwonooneka kw’obuwoomi n’okukyusa ebiriisa mu mmere entuufu.
Okupakinga okutangaavu: Layer za PET, EVOH ne PE ezitangaavu zisobozesa ebintu okulabika nga tebyesigamye ku aluminiyamu.
Obukuumi obw’ebyuma: PET oba BOPET ekuwa obugumu, amaanyi g’okusika n’okukwata omukutu mu ngeri ennywevu.
Okukuba ebitabo mu ngeri ey’enjawulo: Ekitundu eky’ebweru ekya PET kiwagira okuwandiika akabonero, ebiragiro n’okulondoola.
High barrier tekitegeeza nti firimu emu esobola okwetongola okukakasa obukuumi bw’emmere oba obulamu bw’okutereka. Tray, seal, omutabula gwa ggaasi, obuyonjo n’olujegere olunyogovu nabyo birina okukola obulungi.
EVOH kintu ekikola obulungi ekiziyiza okisigyeni, naye omulimu gwakyo ogw’okuziyiza ggaasi gukwatagana n’obunnyogovu n’obunnyogovu.
Olw’ensonga eno, EVOH mu budde obutuufu eteekebwa wakati wa PE oba layeri endala ezigumira obunnyogovu mu kifo ky’okukozesebwa ng’ekifo ekirabika ng’emmere ekwatagana oba ebweru.
Ekivudde mu OTR ekipimiddwa mu mbeera za laboratory enkalu tekirina kwanjulwa mu ngeri ya otomatiki ng’omulimu ogukakasibwa ogw’ekipapula ky’emmere ennyogovu ennyogovu.
Omuwendo gwonna ogw’okutambuza oxygen ogutegeezeddwa gulina okulaga:
Omutindo gw’okugezesa
Gezesa ebbugumu
Obunnyogovu obutuufu ku buli ludda lwa firimu
Obugumu bwa firimu
Okulungamya firimu
Yuniti z’okugezesa
Oba omuwendo gukwata ku firimu oba ku ppaasi enzijuvu
Omulongooti guno gufunza ekintu ekiriwo kati eky’omutindo ogwa HSQY high-barrier lock-seal product. Emiwendo egyasembayo egyakakasibwa girina okulabika mu lupapula lw’eby’ekikugu olukkiriziddwa n’ebiragiro ebikwata ku kugula.
| Ekika ky’Ebintu | Firimu y’okubikka ku tray eriko ebiziyiza ebinene |
| Ensengeka y’Ebikozesebwa | PET oba BOPET / EVOH / PE multilayer laminate oba okugatta coextrusion-lamination |
| Ekika kya Standard Seal | Lock seal oba weld seal |
| Eky’okulondako Easy-Peel | Yeetaaga ekika kya sealant ekikoleddwa mu ngeri ey’enjawulo nga kyangu okusekula |
| Obugumu bw’Ekijuliziddwa | Nga mm 0.052–0.09, oba 52–90 μm |
| Obugazi bw’omuzingo | Nga mm 150–900, nga custom slitting eriwo |
| Obugazi obulondeddwa | mm 180, mm 320, mm 400, mm 640 n’obugazi bwa custom |
| Obuwanvu bw’omuzingo ogw’okujuliza | Nga mmita 500, nga obuwanvu bw’emizingo egy’enjawulo buliwo |
| Diameter y’omusingi | Customized okusinziira ku kyuma ekisiba tray |
| Endabika | Clear oba custom printed |
| Ebiwandiiko ebijuliziddwa Density | Nga 1.36 g/cm3 ku kintu eky’omutindo ekiwandiikiddwa |
| Ekiziyiza Oxygen | Ekigero ekirimu ebiziyiza eby’amaanyi; lambika OTR egenderere n'embeera z'okugezesa |
| Ekiziyiza Obunnyogovu | Okusinziira ku nsengeka; lambika WVTR egenderere n’embeera z’okugezesa |
| Okulwanyisa Ekifu | Tekiri mu kibiina kya mutindo ekiriwo kati; enkulaakulana y’empisa esobola okuteesebwako |
| Okukozesa Microwave ne Oven | Tekisaanira ddaala lya mutindo eririwo kati |
| Okukozesa Ffiriiza | Tekirambikiddwa ku ddaala lya mutindo eririwo kati |
| Okukozesa Tray Okusookerwako | Ebikwatagana ne PET/PE, PET/EVOH/PE ne PE-seal-surface trays |
| Enkola z’okupakinga | Okusiba ttaayi mu bbanga, MAP y’okufuuwa ggaasi ne MAP ey’okufuuwa omukka ne ggaasi oluvannyuma lw’okukakasa |
| Ebyuma Ebikwatagana | Ebyuma ebisiba tray mu ngalo, semi-automatic ne fully automatic |
| Ebiwandiiko ebijuliziddwa MOQ | Kkiro nga 1,000 buli specification |
| Ebiseera Ebikulembera Ebijuliziddwa | Ennaku nga 10–15 oluvannyuma lw’okutereka n’okukkirizibwa okusembayo mu kulaga |
| Okukuba ebitabo | Okukuba ebitabo mu ngeri ya flexographic oba gravure kuliwo nga pulojekiti |
Ekintu ekiriwo kati kya mutindo gwa kkufulu. Easy-peel, anti-fog, low-temperature and thermal grades zeetaaga ensengekera ez’enjawulo era tezirina kuteeberezebwa okuva ku standard specification.
| Barrier Metric | Bye Epima | Omuguzi By’alina Okulambika |
|---|---|---|
| OTR | Okisijeni okuyita mu kitundu kya firimu ekitegeerekese mu kiseera ekigere | Omuwendo ogusinga obunene, omutindo gw’okugezesa, ebbugumu, obunnyogovu obutuufu, obuwanvu ne yuniti |
| WVTR | Omukka gw’amazzi oguyita mu kitundu kya firimu ekitegeerekese mu kiseera | Omuwendo ogusinga obunene, omutindo gw’okugezesa, ebbugumu, obunnyogovu obukyukakyuka ne yuniti |
| Okuyingira kwa Oxygen mu Pack Yonna | Oxygen ayingira ng’ayita mu kibikka, tray, seal, enkoona, pinholes n’okukulukuta mu package | Sayizi ya pack, ekiziyiza tray, obugazi bwa seal, enkola y’okukulukuta, obudde bw’okutereka ne oxygen asigaddewo akkirizibwa |
| Okukuuma Gaasi | Obusobozi okukuuma ekitonde kya ggaasi wa MAP ekirondeddwa | Omutabula gwa ggaasi ogusooka, ekifo ky’omutwe, okussa kw’ebintu, ebbugumu ly’okutereka n’ebiseera by’okugezesa |
Ekiva mu OTR ekya firimu yokka tekikiikirira kuyingira kwa oxygen mu kipapula kya tray ekijjuvu.
Ekintu ekiriwo kati ekya HSQY PET/EVOH/PE kikozesa ensengekera ya lock-seal oba weld-seal.
Lock-seal film elonda nga obukuumi bwa package, okukuuma ggaasi, okuziyiza okukulukuta n’okutebenkera kw’entambula bikulu okusinga okusekula kw’abakozesa.
Ekipapula ekisiba kkufulu kiyinza okwetaagisa okusala, okufumita oba okukutula okusobola okufuna emmere. Tekirina kutundibwa nga easy peel okuggyako nga sealant ekoleddwa mu ngeri ey’enjawulo esobola okusekula egezeseddwa.
Weekenneenye ebikwatagana nabyo high-barrier kkufulu-siba PET / EVOH / PE ekibikka firimu .
Firimu enyangu okusekula erimu ebiziyiza ebingi egatta okukuuma omukka gwa oxygen n’okuggulawo okufugibwa kw’abakozesa.
Enkyusa ya easy-peel ekola obulungi erina okuwa:
Okuziyiza ggaasi n’okukulukuta okumala mu kiseera ky’okusaasaanya
Amaanyi agafugibwa okusekula-okutandika
Amaanyi aganywevu ag’okusaasaana kw’ebikuta
Okuggyawo ekibikka mu kitundu kimu
Okukutula oba okukutula okutono
Okuggulawo obutakyukakyuka oluvannyuma lw’okutereka mu firiigi
Okukuuma ebiziyiza oluvannyuma lw’okusiba n’okubikwata
Omulimu gw’okusekula mu ngeri ennyangu gwetaaga ensengeka ya sealant ey’enjawulo era erina okutwalibwa ng’ekintu ekikoleddwa ku mutindo okusinga okukyusa mu setting ku firimu ya standard lock-seal.
Okupakinga kw’empewo okukyusiddwa kukyusa empewo esinga obungi eya bulijjo mu ttereyi n’omutabula gwa ggaasi ogufugibwa ogw’omutindo gw’emmere nga tegunnasiba.
Enkola ya MAP enzijuvu erimu ebisinga ku firimu y’okubikka.
| MAP Component | Lwaki Kikulu Ekyetaagisa | Okukakasa |
|---|---|---|
| Firimu y’okubikka | Afuga okuyingira kwa oxygen, okufiirwa ggaasi, okuziyiza okuboola n’okukola kwa seal | OTR, WVTR, obuwanvu, amaanyi ga seal n’omutindo gw’omuzingo |
| Olugali | Tray erimu ebiziyiza ebitono esobola okufuuka ekkubo eddene ery’okuyingira kwa oxygen | Ensengeka ya tray, layeri ya EVOH, ebitonde bya flange, ebipimo ne OTR |
| Okusiba | Ekibikka ekiziyiza ekinene tekisobola kuliyirira ssigiri enafu, eriko obucaafu oba etali ntuufu | Obugazi bwa seal, ebbugumu, puleesa, obudde bw’okubeera n’okugezesa okukulukuta |
| Omutabula gwa Gaasi | Emmere ey’enjawulo yeetaaga omukka gwa oxygen, carbon dioxide ne nitrogen ogw’enjawulo | Ekisengejjo kya ggaasi ekisooka, okisigyeni asigaddewo, omugerageranyo gw’ekifo ky’omutwe n’enteekateeka y’okwekenneenya ggaasi |
| Ekintu ekiva mu mmere | Amasavu, obunnyogovu, asidi, okussa n’obuwuka obutonotono bikosa ebyetaago by’ekipapula | Okugezesa obukuumi obukwata ku bikozesebwa, oxidation n’obulamu bw’ebintu |
| Omujegere Omunyogovu | Ebbugumu likosa microbiology, okusaanuuka kwa ggaasi, okuziyiza firimu n’okussa kw’ebintu | Okukakasa ebbugumu ly’okutereka, okutambuza n’okulaga eby’amaguzi |
Omutabula gwa ggaasi wa MAP ogukwata ku mmere n’obulamu obugendereddwamu okuteekebwawo birina okuteekebwawo abakugu mu by’okupakinga emmere n’obukuumi bw’emmere abalina ebisaanyizo.
HSQY nayo egaba ebintu PET/EVOH/PE ebiziyiza ebingi n’... PET/PE trays ku pulojekiti ezikwatagana ez’okusiba-film.
| Okugerageranya | MAP ya Gaasi-Flush MAP | ya Vacuum-ne-Gas |
|---|---|---|
| Okuggyawo Empewo | Gaasi asengula ekitundu ky’empewo eya bulijjo | Empewo esinga eggyibwawo nga omutabula gwa ggaasi tegunnayingizibwa |
| Okufuga Okisigyeni Asigaddewo | Kisinziira nnyo ku ntambula ya ggaasi, geometry ya tray ne design ya cycle | Asobola okuwa oxygen esigadde efugibwa ennyo nga etegekeddwa bulungi |
| Obuzibu bw’Ebyuma | Okutwalira awamu wansi | Yeetaaga ebyuma ebifuuwa empewo n’enzirukanya empanvu |
| Ebifulumizibwa | Asobola okubeera amangu ku bintu ebisaanira | Emitendera gya vacuum ne gas giyinza okukendeeza ku sipiidi y’enzirukanya |
Standard PET/EVOH/PE lidding film tesaana kukozesebwa automatically nga vacuum skin packaging film.
Firimu ya VSP erina okubuguma, okugonvuwa n’okukwatagana obulungi okwetooloola ekintu ng’ekwatagana ku ttaapu oba bboodi ekwatagana. Kyetaaga obuziba obw’enjawulo obw’okukola, okuddamu mu vacuum, okuziyiza okuboola n’okukola obulungi mu kusiba.
Firimu ya flat high-barrier lidding film ne thermoformable vacuum skin film bika bya bintu bya njawulo.
| bya Tray | Obulagirizi bw’okukwatagana kw’ebintu | Enkola esengekeddwa |
|---|---|---|
| Tray ya PET/PE | Okusooka okukozesebwa nga tray flange eyanjulira PE sealing surface ekwatagana | Kakasa PE grade, flange geometry n’amaanyi ga seal ku tray yennyini |
| PET/EVOH/PE Tray ya PET/EVOH/PE | Esaanira enkola ya MAP enzijuvu ey’ekiziyiza ekinene ng’okusiba okw’ebweru kuli PE | Gatta tray ne lid barrier, kakasa nti ggaasi esigala era ogezese ekipapula ekijjuvu |
| PE oba PE-Coated Tray | Ayinza okukwatagana ne PE-based sealant layer | Gezesa amaanyi g’okusiba-okusiba n’omutindo gw’okusiba-okuyita mu bucaafu |
| Tray ya APET oba rPET eya bulijjo | Flankisi ya PET eya bulijjo eyinza obutasiba bulungi ku sealant ya PE eya bulijjo | Kozesa ekigero kya sealant ekikwatagana ne PET oba ekya universal sealant oluvannyuma lw’okugezesa |
| CPET Tray ya CPET | Ekigero kya mutindo tekirina kutwalibwa mu ngeri ya otomatiki nga ekikwatagana ne CPET oba ekiyinza okuteekebwa mu oven | Londa ensengekera y’ebbugumu eyeetongodde ekwatagana ne CPET |
| PP oba PP/EVOH/PP Tray | Ebifo ebisiba PP mu budde obutuufu byetaaga ekiziyiza ekikwatagana ne PP | Kozesa EVOH/PP oba ensengekera endala eya PP lidding-film erimu ebisaanyizo |
| PS, PVC oba Aluminiyamu Tray | Okukwatagana kwa standard PE-seal tekulina kulowoozebwa | Kozesa ekizigo ekikwata ku substrate oba sealant formulation |
| Tray ya Paperboard eriko eddagala erisiigiddwa | Okukwatagana kisinziira ku layini ya polimeeri oba okusiiga ku flankisi | Gezesa firimu okusinziira ku lubaawo lwennyini n’ensengeka y’okusiiga |
Sampuli za tray ezirabika, ebifaananyi eby’ekikugu oba ebikwata ku tray-layer enzijuvu birina okuweebwa nga order ya film mu bungi tennakakasibwa.
Firimu ezibikka ebiziyiza ebinene zisobola okwekenneenya ennyama y’ente, embizzi, endiga, ennyama ensaanuuse, sosegi n’ennyama erongooseddwa nga zipakibwa mu mbeera erongooseddwa.
Pulojekiti z’okupakinga ennyama nazo ziyinza okwetaagisa okuziyiza okuboola, okukola obulungi mu kusiba okuyita mu bucaafu, eby’obugagga ebiziyiza ekifu n’omukka ogusigaddewo ogufugibwa.
Ebikozesebwa mulimu ebitundu by’enkoko, enkoko enzungu, enkoko ezifumbiddwa n’ebintu ebikoleddwa mu nkoko.
Empenda z’amagumba n’okufulumya amazzi biyinza okwetaagisa amaanyi amalala ag’okuboola n’okusiba okwesigika okuyita mu bunnyogovu obutono oba giriisi.
Firimu eziziyiza EVOH zisobola okukozesebwa ku bikuta by’ebyennyanja, enseenene, ebisusunku n’ebyennyanja ebitegekeddwa nga bikwatagana n’embeera y’olujegere ennyogovu n’empapula eyeetaagisa.
Ebitundu bya kkeeki, kkeeki esaliddwa, emmere ekoleddwa mu mata n’ebintu ebikoleddwa mu mata ebirondeddwa bisobola okukozesa firimu eziziyiza okukendeeza ku mukka gwa oxygen n’okutambuza akawoowo.
Ebikozesebwa mulimu ennyama enfumbe, pasta, omuceere, enva endiirwa, ssoosi, curries n’emmere ennyogoze etegekeddwa nga yeetaaga okusiba ggaasi n’okusiba obulungi.
Firimu ezisiba kkufulu eziziyiza ennyo zisobola okwekenneenyezebwa ku bintu ebikolebwa mu deli, dips, sauces n’emmere erimu amazzi nga byetaaga okuziyiza okukulukuta okusingawo.
Ebintu eby’omuwendo omunene ebiwulikika ku oxidation, okufiirwa akawoowo oba okukyusa langi biyinza okuganyulwa mu kipapula ekiziyiza ekikoleddwa obulungi.
Firimu erimu ebiziyiza ebinene tesaanira buli kibala oba nva endiirwa mu ngeri ey’otoma.
Ebivaamu ebissa biyinza okwetaagisa okufugibwa okuyita mu ggaasi oba microperforation. Ekiziyiza ekisukkiridde waggulu kiyinza okuleeta embeera ya package etali nnungi singa okussa tekulowoozebwako.
Anti-fog ne oxygen barrier mirimu gya firimu egy’enjawulo.
EVOH efuga okutambuza ggaasi, ate okulongoosa okuziyiza ekifu kukyusa engeri amazzi agafumbiddwa gye gasaasaanamu ku ngulu kwa firimu etunudde mu mmere.
Omutindo oguliwo kati ogwa HSQY high-barrier grade teguliimu bujjanjabi bwa anti-fog. Enkola eya customized anti-fog esobola okwekenneenyezebwa ku nnyama ennyogovu, ebyennyanja, kkeeki n’okupakinga emmere eyeetegefu.
Omulimu gw’okulwanyisa ekifu gusinziira ku:
Ebbugumu ly’okujjuza emmere
Omutindo gw’obunnyogovu bw’ebintu
Sipiidi y’okunyogoza
Ebbugumu ly’okutereka mu firiigi
Enkyukakyuka mu bbugumu
Okulungamya firimu
Ebbanga eryetaagisa okutereka
Nedda.Firimu ya mutindo gwa HSQY PET/EVOH/PE lock-seal eriwo kati terambikiddwa nga microwaveable.
Okukozesa microwave kwetaaga firimu eyawuddwamu ebisaanyizo egezeseddwa ne tray yennyini, emmere, omutindo gw’amaanyi, obudde bw’okubugumya n’ebiragiro ebikwata ku kufulumya omukka.
Nedda.Firimu eyetongodde esobola okufumbirwa n’ettaayi ekwatagana n’ovenable byetaagibwa okukozesebwa mu oven eya bulijjo.
Ekigero kya mutindo ekiriwo kati tekirambikiddwa nga ekitali kya firiiza.
Ekigero eky’ebbugumu eritono kyetaagisa okugezesa okw’enjawulo okuziyiza okukuba, okukyukakyuka kwa firimu, okukwatagana kwa laminate, okuziyiza okuboola n’obulungi bwa seal.
Standard high-barrier lidding film tesaana kukozesebwa automatically okukola retort.
Okupakinga kwa retort kwetaaga ensengeka eyetongodde ekakasiddwa okulongoosa ebbugumu, puleesa, ebbanga, ebirungo by’emmere n’enkola y’ekiziyiza oluvannyuma lwa retort.
PET/EVOH/PE lidding film esobola okukyusibwa okudda mu byuma ebisiba tray mu ngalo, semi-automatic ne fully automatic nga roll ne sealing specifications zikwatagana n’ekyuma.
Abaguzi balina okuwaayo:
Omukozi wa Tray-sealer era nga ye model
Enkola y’empewo, ey’okufuuwa ggaasi oba empewo-ne-ggaasi
Ebikozesebwa n’ensengeka y’ebituli
Obugazi bwa firimu
Core munda mu diameter
Maximum roll ebweru diameter
Obuzito bw’omuzingo obusinga obunene
Obulagirizi bw’okuzingulula
PE sealing side ekiwundu munda oba ebweru
Ebbugumu ly’okusiba
Puleesa y’okusiba
Obudde bw’okubeera
Sipiidi y’okufulumya
Enkola y’okusala
Sensulo y’okuwandiisa okukuba ebitabo
MAP ebyuma ebifuga ggaasi
HSQY nayo egaba ebintu ebyuma ebisiba ttaayi y’emmere okusiba ebbugumu erya bulijjo ne layini z’okupakinga eza MAP ezirondeddwa.
Eddirisa ly’okusiba kwe kugatta ebbugumu, puleesa n’obudde bw’okubeera ekivaamu okusiba okutambula obutasalako awatali kwonoona firimu oba ttereyi.
Okugezesebwa mu layini kulina okwekenneenya:
Ebbugumu erisinga obutono ery’okutandika okusiba
Ebbugumu erisinga obunene nga tebannaba kukyusakyusa firimu oba tray
Puleesa y’okusiba eyeetaagisa
Obudde obutono obukola obulungi obw’okubeera
Amaanyi ga ‘hot-tack’
Amaanyi ga lock-seal oluvannyuma lw’okunyogoza
Okukutuka kwa firimu oba okulemererwa okukwatagana
Omulimu gw’okusiba okuyita mu bucaafu
Okulondoola omukutu n’okusala
Enviiri n’okukulukuta kw’emikutu
Okuziyiza okubutuka
Okisigyeni asigaddewo
Okukuuma ggaasi nga batereka
Amazzi, omusaayi, ssoosi, amafuta, amasavu n’obutundutundu bw’emmere ku flankisi ya tray bisobola okuleeta emikutu gy’okukulukuta n’okukendeeza ku kusigala kwa ggaasi mu ppaasi.
Enkola za sealant ezirondeddwa zisobola okugumira obucaafu obutono, naye tewali firimu erina kudda mu kifo ky’okufuga okujjuza okulungi n’okuyonja flange.
Okugezesa obucaafu kulina okukozesa ebisigadde by’emmere yennyini, tray, sipiidi ya layini, ebipimo by’okusiba n’enzirukanya y’okulongoosa mu firiigi.
| Ekizibu | Ekiyinza Okuvaako | Ebintu Okukebera |
|---|---|---|
| Firimu Tessaako Kabonero | Obugulumivu bwa tray obutakwatagana, firimu ekyusiddwa, ebbugumu eri wansi oba puleesa etamala | Tray flange, PE sealing side, ebbugumu, puleesa n’obudde bw’okubeera |
| Package Efiirwa Gaasi wa MAP | Ekiziyiza kya tray ekya wansi, ekiziyiza ekitali kijjuvu, ekituli kya ppini, ekifumita oba ekiziyiza firimu ekitasaana | Lid OTR, tray OTR, seal continuity, omuwendo gw’okukulukuta n’okwonooneka kw’ekipapula |
| Oxygen Esigaddewo Ali Mungi Nnyo | Okufulumya ggaasi obutamala, vacuum etali nnungi, geometry ya tray embi oba okukulukuta | MAP cycle, okutambula kwa ggaasi, vacuum level, headspace n’obulungi bwa seal |
| Enkola Ya Barrier Eri Wansi Okusinga Bwe Kisuubirwa | Obunnyogovu bungi, obuwanvu bwa EVOH obutamala, ebituli bya ppini, enjatika za flex oba okugeraageranya okugezesebwa okutasaana | Gezesa ebbugumu, obunnyogovu, obuwanvu, enzimba n’embeera entuufu ey’ekipapula |
| Package Okuvuba | Emmere efuuse obucaafu, enviiri, okuboola firimu, ttaayi ezikutuse oba okusiba okutali kujjuvu | Obuyonjo bwa flange, obulungi bwa firimu, embeera ya tray n’okugenda mu maaso kwa seal mu bujjuvu |
| Okuvumirira firimu | Okuwonya kwa adhesive okutamala, ebbugumu erisukkiridde, okubeera mu ddagala oba layers z’okusiba enafu | Amaanyi g’ekiyungo, ekizimbulukusa ekisigadde, ensengekera ya layeri n’obutonde bw’emmere |
| Amaziga ga Firimu oba Okufumita | Gaagi etamala, empenda z’ebintu ezisongovu, okukwata mu ngeri enzibu oba okusika omuguwa okuyitiridde | Obugumu bwa firimu, okuziyiza okuboola, dizayini ya tray n’enkola y’okugikwata |
| Okuliisa Obubi mu Roll | Okulaba ewala, okuziyiza, okuzingulula okutali kutuufu oba omugerageranyo gw’okusikagana ogutasaana | Okuzimba emizingo, okutereka, obulagirizi bw’okuzingulula, okusika n’okuteekawo ekyuma |
Okugezesa OTR: Loopa omutindo gw’okugezesa, ebbugumu, obunnyogovu obutuufu, obuwanvu ne yuniti.
Okugezesa kwa WVTR: Lipoota omutindo gw’okugezesa, ebbugumu n’obunnyogovu.
Amaanyi ga lamination-bond: Kakasa obuziyiza ku delamination mu kiseera ky’okukyusa, okusiba n’okutereka.
Amaanyi g’okusiba: Lambulula enkola y’okugezesa n’obuwanvu obukkirizibwa ku ttaapu yennyini.
Okugezesa okukulukuta: Kozesa vacuum, pressure-decay, bubble, dye oba enkola endala gye bakkiriziganyizzaako.
Okisigyeni asigaddewo: Pima amangu ddala ng’omaze okupakinga era mu biseera ebigere eby’okutereka.
Ebirungo bya ggaasi: Londoola enkyukakyuka mu okisigyeni, kaboni dayokisayidi ne nayitrojeni nga batereka.
Obugumu: Kakasa obutakyukakyuka bwa kiziyiza, obugumu n’omutindo gw’omuzingo.
Okuziyiza okuboola: Weekenneenye omulimu okusinziira ku mbiriizi z’ebintu n’okwonooneka kw’okusaasaanya.
Omutindo gw’amaaso n’okuzingulula: Kebera enfuufu, gloss, gels, scratches, wrinkles, telescoping ne edge alignment.
Okukakasa obulamu bw’ebintu: Gezesa emmere yennyini n’ekipapula ekijjuvu mu mbeera z’enjegere ennyogovu ezigendereddwa.
PET oba BOPET outer layer esobola okuwagira custom flexographic oba gravure printing.
Pulojekiti za firimu ezikubiddwa mu kyapa ziyinza okuli:
Obubonero bwa brand
Amannya g’ebintu
Ebirungo n’amawulire agakwata ku biriisa
Ebiragiro by’okutereka n’okuggulawo
Barcodes ne QR codes
Ebitundu bya date-code
Amadirisa g’ebintu agatangaavu
Obubonero bw’okuwandiisa ebyuma ebisiba tray mu ngeri ey’otoma
Okulondoola n’amawulire agakwata ku kibinja
Pulojekiti za firimu ezikubiddwa zirina okukakasa ebifaananyi by’ebifaananyi, omuwendo gwa langi, okuddamu okukuba, ekifo akabonero k’amaaso, obulagirizi bw’okuzingulula, enkola ya yinki n’obungi bw’okulagira buli mwaka.
Okusaanira okukwatagana n’emmere kisinziira ku PET enzijuvu, EVOH, tie-layer, adhesive, PE sealant, anti-fog n’ensengeka y’okukuba ebitabo.
Abaguzi balina okusaba ebiwandiiko ebikwata ku ddaala entuufu erikkirizibwa, omuli n’ebiriwo:
Olupapula lw’ebikwata ku by’ekikugu
Satifikeeti y’okwekenneenya
Okulangirira okukwatagana n’emmere
Lipoota z’okugezesebwa kw’okusenguka oba okugoberera
Lipoota za OTR ne WVTR
Enkola y’okugezesa amaanyi ga seal
Ebigambo ebikugirwa-ebintu ebikugirwa
Amawulire agakwata ku kulondoola kwa batch
Ebiwandiiko by’akatale k’ekifo w’ogenda
ISO 9001 ye satifikeeti y’enkola y’okuddukanya omutindo era tesaana kwanjulwa ng’obukakafu obukwata ku bikozesebwa nti buli firimu etuukana n’ebisaanyizo byonna eby’okukwatagana n’emmere.
Firimu ya PET/EVOH/PE erimu famire ya polimeeri ezisukka mu emu era tesaana kwogerwako mu ngeri ya otomatiki nga firimu ya kintu kimu oba eddaamu okukozesebwa mu nsi yonna.
Okuddamu okukozesebwa mu butuufu kisinziira ku:
Omugerageranyo gwa PET-ku-PE
Ebirimu EVOH
Siba layers ne lamination adhesive
Yinki z’okukuba ebitabo n’ebizigo
Ebintu ebikozesebwa mu ttereyi
Obusobozi obw’okwawula ekibikka ku ttereyi
Obujama bw’emmere
Ebikozesebwa mu kukungaanya n’okusunsula mu kitundu
Ebyetaago by’okukola dizayini y’akatale k’ekifo w’ogenda
Firimu ezirimu PE oba PP-rich high-barrier zisobola okukolebwa nga ebizimbe eby’enjawulo ebitunuulidde okuddamu okukola, naye okugamba kwonna okw’okuddamu okukozesebwa kulina okuwagirwa okwekenneenya okujjuvu okw’ekipapula.
Custom 52–90 μm obuwanvu n'okugumiikiriza
Obugazi bw’omuzingo gwa mm 150–900 eza bulijjo
Obuwanvu bw’omuzingo ogw’enjawulo
Diameter y’omusingi ogw’enjawulo
Obuzito bwa custom roll ne maximum ebweru diameter
Obulagirizi bw’okuzingulula obw’ennono
Custom EVOH grade n'omutendera gw'ekiziyiza
Obugumu bwa EVOH obwa custom
Custom tie-layer n’ensengeka y’okusiiga
Enkola ya PE sealant eya custom
Lock-seal oba hard-seal grades
Ebika ebyangu okusekula ebyakolebwa mu ngeri ey’enjawulo
Obujjanjabi obuziyiza ekifu
Omulimu gw’okusiba okuyita mu bucaafu
Ebizimbe ebigumira okuboola
Ebigendererwa bya OTR ne WVTR ebya bulijjo
Okukuba ebitabo mu ngeri ya flexographic oba gravure
Obubonero bw’amaaso n’okuddiŋŋana okukuba ebitabo
Amadirisa agatangaala n’ebifo ebiwandiikibwamu enkoodi
Cartons eza custom, labels ne pallets ezifulumizibwa ebweru w’eggwanga
Emizingo gya firimu egy’ebiziyiza ebinene girina okukuumibwa okuva ku bunnyogovu, enfuufu, ebbugumu erisukkiridde, omusana obutereevu, okukubwa n’okwonooneka kw’emizingo.
Enkola z’okupakinga ziyinza okuli:
Ensawo ez’omunda ezikuuma
Obukuumi obuyitibwa roll-end
Katoni z’okutunda ebweru w’eggwanga ssekinnoomu
Ebiwandiiko ebikwata ku batch ne specification
Okuzuula obulagirizi ku ludda lwa seal ne winding-direction
Pallet okugolola okuzinga
Ebikuuma enkoona n’empenda
Pallets ezitwalibwa ebweru ezitaliimu kufuuwa
Obubonero bw’okusindika obukwata ku bakasitoma
Emizingo girina okusigala mu kifo we gyasooka okupakiddwa mu mbeera ennyonjo era enkalu ey’okutereka. Obudde n’embeera ezisemba okutereka zirina okukakasibwa ku nsengeka ya firimu esembayo.
Ensengekera etegeerekese ey’ekiziyiza ekinene: PET oba BOPET egaba amaanyi, EVOH egaba ekiziyiza kya oxygen ate PE egaba okusiba kwa tray.
Omulimu gw’okusiba kkufulu: Ekintu eky’omutindo kikoleddwa okuggalawo tray mu ngeri ennungi n’okukuuma ggaasi wa MAP.
Emitendera gy’ebiziyiza eby’enjawulo: Ekigero kya EVOH n’obuwanvu bwa layeri bisobola okutereezebwa okusinziira ku bigendererwa bya OTR ebikkaanyiziddwaako.
Okukyusa omuzingo ogw’enjawulo: Obugumu, obugazi, obuwanvu, omusingi, obuwanvu n’obulagirizi bw’okuzingulula bisobola okulagibwa.
Obuwagizi bw’okukuba ebitabo: Logos, ebifaananyi, okulondoola, obubonero bw’amaaso n’amadirisa agatangaala bibaawo.
Okukwatagana kwa tteeri ne firimu: Ebiteeso bisobola okusinziira ku sampuli za ttaapu za PET/PE oba PET/EVOH/PE.
MAP line support: Firimu esobola okwekenneenya okusinziira ku tray sealer, enkola ya gas-flush ne sipiidi y’okufulumya.
Obuwagizi bw’okugezesa: OTR, WVTR, amaanyi ga seal, leak, residual-oxygen n’ebyetaago by’okugezesa layini bisobola okuteesebwako.
Okupakinga mu bujjuvu: HSQY era egaba ttaayi eziriko ebiziyiza ebinene, ttaayi za PET/PE n’ebyuma ebisiba ttaayi.
Empeereza y’okutunda ebweru w’eggwanga: Okuwandiika ku mizingo, okupakinga paleedi n’okubituusa mu nsi yonna bisobola okukwasaganyizibwa.
Ebintu bya tray, ensengeka ya layeri enzijuvu, omugabi, koodi y’ebintu, okukuba ekifaananyi oba sampuli ey’omubiri
Ebipimo bya tray, obugazi bwa flange, ensengeka y’ekisenge n’obuzito bw’okujjuza
Ekika ky’emmere, amasavu, obunnyogovu, okussa n’okuwulikika mu oxidation
Obudde obwetaagisa mu kutereka n’ebbugumu ly’okutereka
Omutabula gwa ggaasi wa MAP ogusooka n’ekigendererwa kya residual-oxygen
Headspace oba omugerageranyo gwa ggaasi n’ebintu ebikolebwa
Target OTR ne WVTR n’embeera z’okugezesa ne yuniti
Ekyetaagisa okusiba kkufulu, okusekula okukaluba oba okusekula okwangu
Ebyetaago by’okulwanyisa ekifu n’okusiba obucaafu
Tray-sealing machine brand, model n'ensengeka y'ebikozesebwa
Enkola ya ggaasi-okufuuwa oba vacuum-ne-gas
Sipiidi ya layini y’okufulumya
Obugumu bwa firimu, obugazi n’obuwanvu bw’omuzingo
Core munda diameter ne maximum roll ebweru diameter
Obuzito bw’omuzingo obusinga obunene n’obulagirizi bw’okuzingulula
Ebyetaago by’okukuba ebitabo, akabonero k’amaaso, eddirisa eritangaavu n’okuwandiika enkoodi
Ebyetaago by’ebiwandiiko ebikwata ku mmere, okusenguka, okuziyiza n’omutindo
Omuwendo gw’okugezesa n’okukozesa buli mwaka
Ensi gy’ogenda, omwalo oba endagiriro y’okutuusa ebintu
Olunaku lw’okutongoza oba okutuusibwa olusabiddwa
Ye firimu ya ‘multilayer tray-sealing film’ egatta PET oba BOPET okusobola okufuna amaanyi, EVOH okusobola okufuna oxygen barrier ne PE-based layer okusiba ku PE surface ekwatagana.
EVOH ekendeeza ku kutambuza oxygen, ggaasi n’akawoowo. Enkola yaayo esinziira ku ddaala lya EVOH, obuwanvu, ebbugumu, obunnyogovu n’obukuumi bwa layers ezigyetoolodde.
Omulimu gw’ekiziyiza kya EVOH gukwata ku bunnyogovu. Layer za PE ezigumira obunnyogovu ziyamba okukuuma layeri ya EVOH obutakwatibwa bunnyogovu butereevu.
OTR egera okutambuza oxygen, ate WVTR egera okutambuza amazzi n’omukka. Zikuuma obulabe obw’enjawulo obw’okupakinga era zeetaaga embeera ez’enjawulo ez’okugezesa.
Ekika ekiriwo kati tekifulumya OTR emu ekakasiddwa abantu bonna. Abaguzi balina okulaga omuwendo ogwetaagisa wamu n’ebbugumu, obunnyogovu, obuwanvu, omutindo ne yuniti.
Tewali firimu emu esobola kukakasa bulamu bwa shelf. Tray barrier, seal integrity, hygiene, gas mixture, food microbiology, residual oxygen ne cold-chain control nabyo birina okukakasibwa.
Nedda.Ekika kya mutindo ekiriwo kati ye firimu ya lock-seal oba weld-seal erimu ebiziyiza ebingi. Easy-peel yeetaaga enkola ya sealant ey’enjawulo.
Lock seal ekulembeza obukuumi bwa package n’okukuuma ggaasi. Easy peel balances package obukuumi n'okuggulawo abaguzi okufugibwa.
Ekiziyiza kya PE ekya mutindo okusinga kigendereddwamu PET/PE, PET/EVOH/PE ne trays endala ezirina PE sealing surface ekwatagana.
Si mu ngeri ya otomatiki. PET surface eya bulijjo eyinza okwetaaga direct-to-PET oba universal sealant grade.
Okukwatagana kwa mutindo tekulina kulowoozebwa. PP trays mu budde obutuufu zeetaaga PP-compatible EVOH/PP oba ensengekera ya lidding-film efaananako bwetyo.
Ekigero kya mutindo tekirina kutwalibwa mu ngeri ya otomatiki nga ekikwatagana ne CPET oba ekiyinza okuteekebwa mu oven. Firimu eyeetongodde ey’okusiba CPET yeetaagibwa.
Yee, bwe kigattibwa ne tray ekwatagana n’ekiziyiza ekinene, seal eyesigika, omutabula gwa ggaasi ogusaanira n’enkola ya MAP ekakasiddwa.
Standard lidding film tesaanira VSP mu ngeri ya otomatiki. Okupakinga olususu mu vacuum kyetaagisa firimu y’olususu ekola ebbugumu n’ebyuma eby’enjawulo.
Anti-fog teziri mu mutindo gwa mutindo oguliwo kati. Enkola eya customized anti-fog version esobola okuteesebwako.
Nedda.Ekikolebwa eky’omutindo ekiriwo kati tekirambikiddwa nga ekiyinza okuteekebwa mu microwave.
Nedda.Firimu eyetongodde esobola okufumbirwa n’ettaayi ekwatagana n’ovenable byetaagibwa.
Ekigero kya mutindo ekiriwo kati tekirambikiddwa nga ekitali kya firiiza. Firimu ey’ebbugumu eri wansi yeetaaga okukakasibwa okw’enjawulo.
Omutindo oguliwo kati guli nga 52–90 μm, nga obuwanvu obukoleddwa ku mutindo guliwo nga bukakasibwa.
Ekifo ekijuliziddwa kiri nga mm 150–900. Obugazi obulondeddwa kuliko mm 180, mm 320, mm 400 ne mm 640.
Obuwanvu bw’omuzingo ogw’omutindo ogw’okujuliza buli nga mmita 500, nga waliwo okukyusa mu ngeri ey’enjawulo.
Ebiyinza okuvaako mulimu okuyingira kwa oxygen, okufiirwa ggaasi, okuyita mu tray, okukulukuta kwa seal, okussa kw’ebintu n’enkyukakyuka mu bbugumu.
Ebitera okuvaako mulimu flankisi ya tray etakwatagana, firimu ekyusiddwa, ebbugumu eritali limala, puleesa etamala oba ekiseera ekitono eky’okubeera.
Enkola za sealant ezirondeddwa zisobola okugumira obucaafu obutono, naye flange ekyalina okukuumibwa nga nnyonjo nga bwe kisoboka.
Yee. Okukuba ebitabo kuyinza okubeeramu obubonero, ebirungo, ebikwata ku bikozesebwa, bbaakoodi, QR code, obubonero bw’amaaso n’amadirisa agatangaala.
Ensengekera ya polimeeri nnyingi era tesaana kwogerwako mu ngeri ya otomatiki ng’esobola okuddamu okukozesebwa mu nsi yonna. Paka enzijuvu yeetaaga okwekenneenya okukwata ku katale.
MOQ ejuliziddwa mu kiseera kino eri nga kkiro 1,000. Omuwendo gw’okugezesa gusinziira ku sitooka, obugazi, ensengeka y’ekiziyiza n’ebyetaago by’okukuba ebitabo.
Obudde obusookerwako obw’okujuliza buba nga ennaku 10–15 oluvannyuma lw’okutereka n’okulaga okusembayo okukakasibwa.
Sampuli oba emizingo gy’okugezesa giyinza okuteesebwako ku kukwatagana kwa tray, amaanyi ga seal, ekiziyiza, MAP-line n’okugezesa ggaasi-okukuuma.
Onoonya omukozi wa firimu ya PET/EVOH/PE ey’okusiba-ekiziyiza ekinene, omugabi wa firimu ya MAP lidding-film oba firimu ya kkufulu-siba oxygen-barrier ku ttereyi z’emmere?
Tuukirira HSQY okusaba okuteesa okw’ekikugu, obuyambi bw’okukwatagana ne tray, ebyetaago bya OTR ne WVTR, emizingo egy’okugezesa, okukuba ebitabo mu ngeri ey’enjawulo, emiwendo gy’ekkolero n’amawulire agakwata ku kusindika mu nsi yonna.
Ekika ky'ebintu
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