High-barrier PET/EVOH/PE sealing film , a wɔsan frɛ no EVOH lidding film, oxygen-barrier tray film anaa MAP top-seal film, yɛ multilayer flexible packaging ade a wɔayɛ ama aduan trays a ɛhwehwɛ sɛ oxygen transmission so tew, sealing a wotumi de ho to so ne controlled gas retention.
Nhyehyɛe a wɔtaa yɛ no ka PET anaa BOPET akyi fã, EVOH oxygen-akwanside fã, tie anaa adhesive layers ne PE-based food-contact sealing layer bom.
PET layer no ma pefeeyɛ, tensile ahoɔden, stiffness, dimensional stability ne printability. EVOH ma oxygen ne hua akwanside titiriw no, bere a PE-based inner layer no heat-seals to PE sealing surface a ɛne no hyia.
HSQY mprempren gyinapɛn ade yɛ akwanside kɛse lock-seal film a wɔayɛ titiriw ama PET / PE trays a ɛne no hyia, PET / EVOH / PE trays ne nkuku afoforo a ne sealing flange kyerɛ PE-gyinabea a ɛfata.
Ɛsɛ sɛ wɔkyerɛ sini nhyehyeɛ a ɛtwa toɔ, oxygen a ɛkɔ nipadua no mu dodoɔ, nsuo-nsuo a ɛkɔ mu dodoɔ, nsɔano ahoɔden ne shelf-life performance na wɔsɔ hwɛ wɔ dwumadie tebea a wɔapene soɔ mu.
| Film Layer | Dwumadi Titiriw | Adetɔ Ho Nsusuwii |
|---|---|---|
| PET anaa BOPET Abɔnten so Nneɛma | Ɛma pefeeyɛ, stiffness, tensile ahoɔden, dimensional stability ne printability | Si film gauge, haze, gloss, surface treatment, shrinkage ne printing ahwehwɛde ahorow so dua |
| Printing Layer a Wɔde Kyerɛw Nsɛm | Ɔkura ahyɛnsodeɛ, mfonini, afiri ho nsɛm, barcode ne traceability ho nsɛm | Si tintim afã, ink nhyehyɛe, kɔla dodow, tintim sanba ne aniwa-agyiraehyɛde gyinabea so dua |
| Lamination Adhesive a Wɔde Yɛ Nneɛma | Bond PET layer no kɔ akwanside ne sealing nhyehyɛe no so | Si bere a wɔde sa yare, bond ahoɔden, migration, residual hua ne storage ahwehwɛde ahorow so dua |
| Tie Layers a Wɔde Yɛ Nneɛma | Bond EVOH to PE anaa layers afoforo a atwa ho ahyia | Si delamination resistance ne coextruded nhyehyɛe a edi mũ so dua |
| EVOH Akwanside Layer | Ɛma oxygen, gas ne huam akwanside titiriw | Akwanside gyina EVOH grade, ne kɛse, ɔhyew ne nsu a ɛyɛ nwini so |
| PE-Gyina Nsɔano Layer | Ɔhyew-seals film no to PE sealing surface a ɛne no hyia | Fa sealant no hyia tray flange, efĩ level ne seal ahoɔden a wɔhwehwɛ |
| Ayaresa a Ɛko Tia Fog a Wobetumi Apaw | Ɛtew nsu nketenkete a wotumi hu wɔ baabi a ɛhwɛ aduan no so | Si so dua sɛ ɔhyew a wɔde hyɛ mu, chilled-storage tebea ne bere tenten a wɔhwehwɛ sɛ wɔde yɛ adwuma |
Oxygen a ɛkɔ so tew: EVOH betumi atew oxygen a ɛkɔ mu no so kɛse bere a wɔabɔ ho ban wɔ nhyehyɛe a wɔayɛ no yiye a ɛwɔ ntoatoaso pii mu no.
MAP gas a wɔkora so: Akatasoɔ a ɛwɔ akwansideɛ kɛseɛ bɛtumi aboa ama carbon dioxide, nitrogen anaa mframa foforɔ a wɔapaw a wɔde kyekyere nneɛma akora so.
Hua ho banbɔ: EVOH boa ma hua a wɔpɛ a wɔhwere ne abɔnten hua a ɛkɔ mu no so tew.
Oxidation control: Oxygen a ɛso tew no betumi ama ne kɔla asakra, ayɛ rancidity, dɛ asɛe ne aduannuru a ɛyɛ oxidation ama nnuan a ɛfata no brɛoo.
Nneɛma a wɔde kyekyere nneɛma a ɛda adi pefee: PET, EVOH ne PE layers a emu da hɔ ma wotumi hu nneɛma a wɔmfa wɔn ho nto aluminium foil so.
Mfiri ahobammɔ: PET anaa BOPET ma stiffness, tensile ahoɔden ne stable web handling.
Amanneɛbɔ tintim: Abɔnten PET soro boa branding, akwankyerɛ ne traceability.
Akwanside a ɛkorɔn nkyerɛ sɛ sini biako betumi de ne ho ama aduan ahobammɔ anaasɛ bere a wɔde besie ho bɔ. Ɛsɛ sɛ tray, seal, gas afrafra, ahotew ne awɔw nkɔnsɔnkɔnsɔn nso yɛ adwuma yiye.
EVOH yɛ ade a etu mpɔn a ɛmma mframa nkɔ mu, nanso ne dwumadi a ɛmma mframa nkɔ mu no yɛ nea ɛte nka wɔ nsu ne nsu a ɛyɛ nwini ho.
Esiane eyi nti, mpɛn pii no, wɔde EVOH si PE anaa nneɛma afoforo a nsu ntumi nkɔ mu ntam sen sɛ wɔde bedi dwuma sɛ aduan a ɛda adi anaasɛ abɔnten.
Ɛnsɛ sɛ wɔde OTR aba a wɔsusuu wɔ aduruyɛdan mu tebea a ɛyɛ kusuu mu no kyerɛ ara kwa sɛ ɛyɛ adwuma a wɔahyɛ ho bɔ sɛ aduan a wɔayɛ no nwini a ɛyɛ nwini a wɔde ahyɛ mu no yɛ adwuma.
Ɛsɛ sɛ oxygen dodow biara a wɔaka no kyerɛ:
Sɔhwɛ gyinapɛn
Sɔ ɔhyew hwɛ
Nsu a ɛyɛ nwini kakra wɔ sini no afã biara
Film no mu duru
Sini ho adwene a wɔde kyerɛ
Sɔhwɛ akuw ahorow
Sɛ́ ebia bo a ɛsom no fa sini no ho anaasɛ nea wɔde ahyɛ mu nyinaa ho
Table a edidi so yi bɔ mprempren gyinapɛn HSQY high-barrier lock-seal product no mua. Ɛsɛ sɛ botaeɛ a ɛtwa toɔ a wɔahyɛ ho bɔ no pue wɔ mfiridwuma ho nsɛm krataa a wɔapene so ne adetɔ ho nkyerɛkyerɛmu no mu.
| Aguade a Wɔde Yɛ Adwuma | High-akwanside tray lidding film |
| Nneɛma a Wɔde Yɛ Adwuma | PET anaa BOPET / EVOH / PE multilayer laminate anaasɛ coextrusion-lamination nkabom |
| Standard Nsɔano Type | Lock seal anaa weld nsɔano |
| Easy-Peel Ɔkwan a Wɔfa so Yɛ | Ɛhwehwɛ sɛ wɔde sealant grade a ɛyɛ mmerɛw sɛ wɔbɛpepa no ayɛ soronko |
| Nkyekyɛm a Wɔde Kyerɛw Nsɛm | Bɛyɛ 0.052–0.09 mm, anaa 52–90 μm |
| Roll no Trɛw | Bɛyɛ 150–900 mm, a amanne kwan so slitting wɔ hɔ |
| Ntrɛwmu a Wɔapaw | 180 mm, 320 mm, 400 mm, 640 mm ne amanne kwan so trɛw |
| Nhwehwɛmu Nhoma Mmobɔwee Tenten | Bɛyɛ mita 500, a amanne kwan so nhoma mmobɔwee tenten wɔ hɔ |
| Core Diameter a ɛwɔ hɔ | Wɔayɛ no sɛnea tray sealing afiri no te |
| Mmaeɛ | Wɔatintim no pefee anaasɛ wɔayɛ no sɛnea wɔpɛ |
| Nhwehwɛmu Density | Bɛyɛ 1.36 g/cm3 ma ade a wɔakyerɛw din a ɛyɛ gyinapɛn no |
| Oxygen Akwanside | Akwanside a ɛkorɔn grade; kyerɛ OTR a wɔde asi wɔn ani so ne sɔhwɛ tebea horow |
| Nsuo Akwanside | Ɛgyina nhyehyɛe so; kyerɛ WVTR a wɔde asi wɔn ani so ne sɔhwɛ tebea horow |
| Anti-Fog a Wɔyɛ | Wɔnka mprempren gyinapɛn abasobɔde no ho; wobetumi aka amanne nkɔso ho asɛm |
| Microwave ne Oven a Wɔde Di Dwuma | Ɛnyɛ nea ɛfata ma mprempren gyinapɛn abasobɔde no |
| Freezer a Wɔde Di Dwuma | Wɔnkyerɛɛ mmaa mprempren gyinapɛn abasobɔde no |
| Tray a Wɔde Di Dwuma Titiriw | PET/PE, PET/EVOH/PE ne PE-seal-surface trays a ɛne ne ho hyia |
| Akwan a Wɔfa so Yɛ Nneɛma a Wɔde Gu Nneɛma Mu | Wim tray nsɔano, gas-flush MAP ne vacuum-ne-gas MAP akyi validation |
| Nnwinnade a Ɛfata | Manual, semi-automatic ne koraa automatic tray nsɔano mfiri |
| Nhwehwɛmu MOQ | Bɛyɛ kilogram 1,000 wɔ nkyerɛkyerɛmu biara mu |
| Nhwehwɛmu Bere a Wɔde Di Dwuma | Bɛyɛ nnafua 10–15 akyi deposit ne specification approval a etwa to |
| Nhoma tintim | Flexographic anaa gravure tintim a wobetumi de ayɛ adwuma |
Mprempren ade no yɛ lock-seal grade. Easy-peel, anti-fog, low-temperature ne thermal grades hwehwɛ sɛ wɔyɛ nhyehyɛe ahorow na ɛnsɛ sɛ wosusuw ho fi gyinapɛn nkyerɛkyerɛmu no mu.
| Barrier Metric | Nea Ɛsusu | Nea Ɛsɛ sɛ Ɔdetɔfo no Kyerɛ |
|---|---|---|
| OTR | Oxygen a ɛfa sini beae bi a wɔakyerɛkyerɛ mu wɔ bere pɔtee bi mu | Botae a ɛsen biara, sɔhwɛ gyinapɛn, ɔhyew, nsu a ɛyɛ nwini, ne kɛse ne ne units |
| WVTR | Nsu a ɛyɛ hyew a ɛfa sini beae bi a wɔakyerɛkyerɛ mu bere a bere kɔ so no | Botae a ɛsen biara, sɔhwɛ gyinapɛn, ɔhyew, ɔhyew a ɛkɔ soro ne units |
| Oxygen a Wɔde Kɔ mu a Ɛyɛ Nneɛma a Wɔahyehyɛ no Nyinaa | Oxygen a ɛnam nkatasoɔ, tray, nsɔano, ntwea so, pinholes ne package leaks mu kɔ mu | Pack kɛse, tray akwanside, nsɔano trɛw, leak kwan, bere a wɔde sie ne oxygen a aka a wogye tom |
| Gas a Wɔde Sie | Tumi a wɔde hwɛ MAP gas a wɔapaw no so | Mfitiaseɛ gas afrafra, headspace, product home, storage temperature ne sɔhwɛ ntam |
OTR a efi sini nkutoo mu ba no nnyina hɔ mma oxygen a ɛkɔ tray a wɔde ahyɛ mu a edi mũ no mu.
Mprempren HSQY PET/EVOH/PE ade no de lock-seal anaa weld-seal nhyehyɛe di dwuma.
Wɔpaw lock-seal film bere a package ahobammɔ, gas a wɔkora so, leakage resistance ne transport stability ho hia sen consumer peelability.
Ebia ɛho behia sɛ wɔtwitwa, wɔtow anaa wɔtetew mu na ama wɔanya aduan no. Ɛnsɛ sɛ wɔtɔn sɛ ɛyɛ mmerɛw sɛ wɔbɛpepa gye sɛ wɔasɔ aduru a wɔde yiyi mu a wɔayɛ no soronko ahwɛ.
Hwɛ nea ɛfa ho no mu akwanside a ɛkorɔn lock-seal PET / EVOH / PE akataso film .
Sini a akwanside kɛse wom a ɛnyɛ den sɛ wɔbɛpepa no de oxygen ahobammɔ ne adetɔfo a wɔhwɛ so bue bom.
Ɛsɛ sɛ easy-peel version a edi mu ma:
Gas ne leak resistance a ɛdɔɔso bere a wɔrekyekyɛ no
Tumi a wɔde fi ase peel-initiation a wɔahyɛ so
Tumi a ɛyɛ den a ɛma peel-trɛw
Ade biako a wɔde kata so a woyi fi hɔ
Minimal tearing anaasɛ shredding
Bue a wobue bere nyinaa bere a wɔde asie frigye mu akyi
Barrier retention bere a wɔatoto mu na wɔadi ho dwuma akyi
Easy-peel adwumayɛ hwehwɛ sɛ wɔyɛ sealant formulation soronko na ɛsɛ sɛ wɔfa no sɛ ade a wɔayɛ no sɛnea wɔpɛ sen sɛ wɔbɛsesa nhyehyɛe akɔ standard lock-seal film no so.
Nneɛma a wɔde kyekyere nneɛma a ɛwɔ wim a wɔayɛ mu nsakrae no de mframa a wɔde afrafra a wɔahyɛ da ayɛ a ɛyɛ aduan de si mframa a ɛfata a ɛwɔ tray mu no mu dodow no ara ananmu ansa na wɔakata so.
MAP nhyehyɛe a edi mũ no ka nea ɛboro lidding film no so.
| MAP Component | Nea Enti a Ɛho Hia | Validation Ahwehwɛde |
|---|---|---|
| Lidding Film a Wɔde Kata So | Ɛhwɛ oxygen a ɛkɔ mu, gas a ɛyera, puncture resistance ne seal adwumayɛ so | OTR, WVTR, thickness, nsɔano ahoɔden ne roll su |
| Apampan | Tray a akwanside kakraa bi na ɛwɔ mu betumi abɛyɛ ɔkwan titiriw a oxygen fa so kɔ mu | Tray nhyehyɛe, EVOH layer, flange nhyehyɛe, nsusuwii ne OTR |
| Nsɔano | Akataso a akwanside kɛse wom ntumi ntua nsɔano a ɛyɛ mmerɛw, efĩ anaasɛ enni mũ no so ka | Seal trɛw, ɔhyew, nhyɛso, bere a ɛtra hɔ ne leak sɔhwɛ |
| Gas a Wɔde Afrafra | Nnuan ahorow hia oxygen, carbon dioxide ne nitrogen dodow a ɛsono emu biara | Mfitiaseɛ gas dodoɔ, oxygen a aka, headspace ratio ne gas-analysis nhyehyɛeɛ |
| Aduan a Wɔde Yɛ Nneɛma | Srade, nsuo, acidity, ɔhome ne microbiology ka package ahwehwɛdeɛ | Ahobammɔ a ɛfa nneɛma pɔtee bi ho, oxidation ne shelf-life sɔhwɛ |
| Nkɔnsɔnkɔnsɔn a Ɛyɛ Nwini | Ɔhyew ka microbiology, gas solubility, film akwanside ne product home | Storage, transport ne retail-display ɔhyew validation |
Ɛsɛ sɛ nnuan a wɔde kyekyere nneɛma ne aduan ho ahobammɔ ho abenfo a wɔfata na wɔde MAP mframa a wɔde afrafra a ɛfa aduan pɔtee bi ho ne bere a wɔde besi hɔ a wɔde asi wɔn ani so no si hɔ.
HSQY nso de nneɛma ma PET/EVOH/PE trays a ɛwɔ akwanside kɛse ne PET/PE trays ma sealing-film nnwuma a ɛne no hyia.
| Ntotoho | Gas-Flush MAP | Vacuum-ne-Gas MAP |
|---|---|---|
| Mframa a Wɔde Yi Fi Hɔ | Mframa tu mframa a ɛfata no fã bi fi hɔ | Woyi mframa dodow no ara ansa na wɔde mframa a wɔde afrafra no aba |
| Oxygen a Ɛka Ho a Wɔde Di Dwuma | Ɛgyina gas a ɛsen, tray geometry ne cycle design so denneennen | Ebetumi ama oxygen a aka a wɔahyɛ so kɛse bere a wɔahyehyɛ no yiye no |
| Nnwinnade a Ɛyɛ Den | Mpɛn pii no, ɛba fam | Ɛhwehwɛ sɛ wɔde mfiri a wɔde yɛ vacuum ne kyinhyia tenten |
| Nea efi mu ba | Ebetumi ayɛ ntɛmntɛm ama nneɛma a ɛfata | Vacuum ne gas stages betumi atew cycle ahoɔhare so |
Ɛnsɛ sɛ wɔde standard PET/EVOH/PE lidding film di dwuma ara kwa sɛ vacuum skin packaging film.
Ɛsɛ sɛ VSP film no yɛ hyew, ɛyɛ mmerɛw na ɛne ade no hyia yiye bere a ɛkyekyere tray anaa board a ɛne no hyia no. Ɛhwehwɛ sɛ ɛyɛ soronko forming bun, vacuum mmuae, puncture resistance ne sealing adwumayɛ.
Film a ɛyɛ tratraa a ɛwɔ akwanside kɛse a wɔde kata so ne thermoformable vacuum skin film yɛ nneɛma ahorow.
| Tray Material | Compatibility Akwankyerɛ | Ɔkwan a Wɔkamfo kyerɛ |
|---|---|---|
| PET/PE Tray a wɔde yɛ adwuma | Titiriw dwumadie bere a tray flange no de PE nsɔano soro a ɛne no hyia kyerɛ | Si PE grade, flange geometry ne seal ahoɔden so dua wɔ tray ankasa no so |
| PET/EVOH/PE Tray a wɔde hyɛ mu | Ɛfata ma MAP nhyehyɛe a edi mũ a akwanside kɛse wom bere a abɔnten so nsɔano no yɛ PE | Fa tray ne lid barrier hyia, hwɛ sɛ gas no akora so na sɔ package a edi mũ no hwɛ |
| PE anaa Tray a Wɔde PE Akata So | Ebia ɛne PE-based sealant layer no bɛyɛ pɛ | Sɔ lock-seal ahoɔden ne seal-through-contamination adwumayɛ hwɛ |
| APET anaa rPET Tray a ɛnyɛ den | Ebia PET flange a ɛnyɛ den no rensɔw ano yiye wɔ PE sealant a wɔahyɛ da ayɛ no so | Fa PET-compatible anaa universal sealant grade di dwuma bere a woasɔ ahwɛ awie no |
| CPET Tray a wɔde yɛ adwuma | Ɛnsɛ sɛ wɔde standard grade no di dwuma ara kwa sɛ ɛne CPET hyia anaasɛ wotumi de fononoo yɛ | Paw ɔhyew nhyehyɛe a wɔatu ho ama a ɛne CPET hyia |
| PP anaa PP/EVOH/PP Tray a wɔde yɛ adwuma | PP sealing surfaces taa hia sealant a ɛne PP hyia | Fa EVOH/PP anaa PP lidding-film nhyehyɛe foforo a ɛfata di dwuma |
| PS, PVC anaa Aluminium Tray a wɔde yɛ adwuma | Ɛnsɛ sɛ wɔfa no sɛ standard PE-seal compatibility | Fa substrate pɔtee bi a wɔde kata so anaasɛ sealant formulation di dwuma |
| Paperboard Tray a Wɔakata so | Nhyiamu gyina polymer liner anaa coating a ɛwɔ flange no so | Sɔ sini no hwɛ sɛnea board ne nea wɔde kata so no pɛpɛɛpɛ |
Ɛsɛ sɛ wɔde honam fam tray nhwɛsode, mfiridwuma mu mfonini anaa tray-layer nkyerɛkyerɛmu a edi mũ ma ansa na wɔasi sini a wɔkra no kɛse so dua.
Wobetumi asusuw sini ahorow a wɔde kata so a akwanside kɛse wom ahwɛ sɛ ɛyɛ nantwinam, mprako nam, oguammaa, nam a wɔayam, soseji ne nam a wɔayɛ ho adwuma a wɔakyekyere wɔ wim tebea a wɔayɛ mu nsakrae mu.
Nam-packaging nnwuma nso betumi ahwehwɛ sɛ wɔko tia puncture, seal-through-contamination adwumayɛ, anti-fog ahoɔden ne controlled residual oxygen.
Nneɛma a wɔde di dwuma no bi ne akokɔ afã horow, akokɔ, nkokɔ a wɔayam ne nkokɔ nneɛma a wɔasiesie.
Ebia nnompe ano ne nsu a wɔde fi mu no behia ahoɔden foforo a wɔde tow ne nea wotumi de ho to so a wɔde kata so denam nsu a enni mu anaa srade a wɔde gu mu so.
Wobetumi de EVOH akwanside films adi dwuma ama mpataa a wɔayam, shrimp, shellfish ne ɛpo mu nnuan a wɔasiesie bere a ɛne awɔw nkɔnsɔnkɔnsɔn ne package wim tebea a wɔhwehwɛ no hyia no.
Cheese afã horow, cheese a wɔatwitwa, nnuan a wɔde nufusu ayɛ ne nufusu mu nneɛma a wɔapaw betumi de akwanside film ahorow adi dwuma de atew oxygen a ɛkɔ nipadua no mu ne hua a wɔde kɔ baabi foforo so.
Nea wɔde di dwuma no bi ne nam a wɔanoa, pasta, aburow, nhabannuru, sauce, curry ne nnuan a wɔayɛ no nwini a ɛhwehwɛ sɛ wɔde gas sie na wɔde hyɛ mu yiye.
Wobetumi asusuw lock-seal high-barrier films ho ahwɛ sɛ ebia deli nneɛma, dips, sauces ne nnuan a nsu pii wom a ɛhwehwɛ sɛ ɛko tia nsu a ɛtwetwe kɛse.
Nneɛma a ne bo yɛ den a ɛyɛ mmerɛw sɛ oxidation, hua a ɛyera anaasɛ kɔla sesa no betumi anya mfaso afi akwanside a wɔayɛ no yiye mu.
Sini a akwanside kɛse wom no mfata mma nnuaba anaa nhabannuru biara ara kwa.
Ebia nneɛma a wɔhome no behia sɛ wɔhwɛ mframa a ɛkɔ mu anaasɛ microperforation. Akwanside a ɛkorɔn dodo betumi ama nneɛma a wɔde ahyɛ mu no tebea a ɛmfata aba sɛ wɔansusuw ɔhome ho a.
Anti-fog ne oxygen barrier yɛ sini dwumadi ahorow a ɛsono emu biara.
EVOH na ɛhwɛ mframa a ɛkɔ nipadua no mu so, bere a aduru a wɔde ko tia sum kabii no sesa ɔkwan a nsu a ɛyɛ nwini fa so trɛw fa sini a ɛhwɛ aduan no so no so.
Mprempren gyinapɛn HSQY high-barrier grade no nka aduru a wɔde ko tia sum kabii ho. Wobetumi asusuw anti-fog version a wɔayɛ no sɛnea wɔpɛ no ho ahwɛ sɛ ɛyɛ nam a wɔayam, ɛpo mu nnuan, kyiisi ne aduan a wɔasiesie.
Anti-fog adwumayɛ gyina:
Aduan a wɔde hyɛ mu hyew
Product no mu nsu dodow
Ahoɔhare a ɛma onwini
Ɔhyew a wɔde sie wɔ frigye mu
Ɔhyew a ɛsakrasakra
Sini ho adwene a wɔde kyerɛ
Bere tenten a wɔhwehwɛ sɛ wɔde sie
Dabi, mprempren gyinapɛn HSQY PET/EVOH/PE lock-seal film no, wɔankyerɛ sɛ wobetumi de microwave ahyɛ mu.
Microwave dwumadie hwehwɛ sɛ wɔde sini a ɛfata a ɛyɛ soronko a wɔde tray ankasa, aduane, tumi dodoɔ, ɔhyew berɛ ne akwankyerɛ a ɛfa steam-release ho asɔ ahwɛ.
Dabi, sini a wɔahyira so a wotumi de fononoo gu mu ne tray a wɔde fononoo yɛ a ɛne no hyia ho hia na wɔde adi dwuma wɔ fononoo a wɔtaa de di dwuma mu.
Wɔnkyerɛɛ mprempren gyinapɛn grade no sɛ freezer-safe.
Ɔhyew a ɛba fam grade hwehwɛ sɛ wɔsɔ nsunsuanso a ɛko tia, film a ɛyɛ mmerɛw, laminate bond, puncture resistance ne seal integrity hwɛ wɔ ɔkwan soronko so.
Ɛnsɛ sɛ wɔde standard high-barrier lidding film di dwuma ankasa ma retort dwumadie.
Retort packaging hwehwɛ nhyehyɛe a wɔatu ho ama a wɔagye atom ama ɔhyew, nhyɛso, bere tenten, aduan a ɛwɔ mu ne post-retort akwanside adwumayɛ.
PET / EVOH / PE lidding film betumi adan ama nsaano, semi-automatic ne koraa automatic tray sealing mfiri bere a roll ne sealing specifications hyia afiri no.
Ɛsɛ sɛ adetɔfo de:
Tray-sealer yɛfo ne ne mfonini
Wim, gas-flush anaa vacuum-ne-gas nhyehyɛe
Nnwinnade ne cavity nhyehyɛe
Film no trɛw
Core mu diameter
Maximum roll abɔnten diameter
Maximum roll mu duru
Winding akwankyerɛ
PE sealing side wound wɔ mu anaa akyi
Nsɔano hyew
Nhyɛso a wɔde siw ano
Bere a wode bɛtra hɔ
Ahoɔhare a wɔde yɛ nneɛma
Ntwitwa nhyehyɛe
Sensor a ɛkyerɛ sɛnea wɔtintim nhoma
MAP mfiri a wɔde hwɛ gas so
HSQY nso de nneɛma ma aduan tray sealing mfiri ma standard ɔhyew sealing ne paw MAP packaging nhama.
Nsɔano mfɛnsere no yɛ ɔhyew, nhyɛso ne bere a wɔde tra hɔ a wɔaka abom a ɛma nsɔano a ɛkɔ so a ɛnsɛe sini anaa tray no.
Ɛsɛ sɛ line sɔhwɛ ahorow no susuw:
Ɔhyew a ɛba fam koraa a wɔde fi ase nsɔano
Ɔhyew a ɛsen biara ansa na film anaa tray distortion
Nhyɛso a wɔhwehwɛ sɛ wɔde hyɛ mu
Bere a wɔde tra hɔ a etu mpɔn a ɛba fam koraa
Hot-tack ahoɔden
Lock-seal ahoɔden bere a ayɛ nwini akyi
Film a wɔtetew anaasɛ cohesive huammɔdi
Seal-through-contamination adwumayɛ
Web tracking ne nea wotwa
Wrinkles ne channel leaks
Paapae a wɔko tia
Oxygen a aka
Gas a wɔkora so bere a wɔde sie no
Nsuo, mogya, sauce, ngo, sradeɛ ne aduane nketenkete a ɛwɔ tray flange no so no tumi ma nsuo a ɛtwetwe nsuo na ɛtew package gas a ɛkora so no so.
Nnuru a wɔde siw ano a wɔapaw betumi agyina efĩ kakraa bi ano, nanso ɛnsɛ sɛ sini biara si nneɛma a wɔde hyɛ mu a wɔde di dwuma yiye ne flange ahotew ananmu.
Ɛsɛ sɛ efĩ sɔhwɛ de aduan nkae ankasa, tray, line ahoɔhare, sealing parameters ne refrigerated conditioning cycle di dwuma.
| Ɔhaw | a Ebetumi De Ba | Nneɛma a Wɔhwehwɛ Mu |
|---|---|---|
| Sini Nsɔ Nsɔano | Tray no ani a ɛnhyia, film a wɔadan no, ɔhyew a ɛba fam anaasɛ nhyɛso a ɛnnɔɔso | Tray flange, PE sealing afã, ɔhyew, nhyɛso ne tra bere |
| Package Ahwere MAP Gas no | Tray akwanside a ɛba fam, nsɔano a enni mũ, pinhole, puncture anaasɛ film akwanside a ɛmfata | Lid OTR, tray OTR, nsɔano kɔ so, leak rate ne package asɛe |
| Oxygen a Aka no Korɔn Dodo | Gas a wɔhoro no yiye, vacuum a ɛnnɔɔso, tray geometry a enye anaasɛ nsu a ɛtwetwe | MAP kyinhyia, gas a ɛsen, vacuum level, headspace ne seal integrity |
| Barrier Performance no Ba fam Sene Nea Wɔhwɛɛ kwan | Nsuo a ɛkɔ soro, EVOH kɛseɛ a ɛnnɔɔso, pinholes, flex cracking anaa sɔhwɛ ntotoho a ɛmfata | Sɔ ɔhyew, ɔhyew, ne kɛse, nhyehyɛe ne tebea ankasa a wɔde ahyɛ mu hwɛ |
| Package Leaks a Ɛretu | Aduan a ɛho agu fĩ, nwi a ɛyɛ nwi, film a wɔato mu, tray a apaapae anaasɛ nsɔano a enni mũ | Flange ahotew, film mudi mu kura, tray tebea ne nsɔano a edi mũ kɔ so |
| Sini mu Nsɛm a Wɔka Kyerɛ | Nnuru a wɔde nkata so a ɛnnɔɔso, ɔhyew a ɛboro so, nnuru a wɔde hyɛ mu anaasɛ tie layers a ɛyɛ mmerɛw | Bond ahoɔden, residual solvent, layer nhyehyɛe ne aduan a wɔahyehyɛ |
| Film Nusu anaa Nsu a Wɔde Tow | Gauge a ɛnnɔɔso, ade no anoano a ɛyɛ nnam, sɛnea wɔde di dwuma denneennen anaasɛ wɛb tension a ɛboro so | Film thickness, puncture resistance, tray nhyehyɛe ne sɛnea wɔde di dwuma |
| Roll Feeding a Ɛnyɛ Yie | Telescoping, blocking, winding a ɛnteɛ anaasɛ coefficient of friction a ɛmfata | Roll build, storage, winding akwankyerɛ, nhyɛso ne mfiri nhyehyɛe |
OTR sɔhwɛ: Bɔ sɔhwɛ gyinapɛn, ɔhyew, nsuo a ɛyɛ nwini, ne kɛseɛ ne unit ahodoɔ ho amanneɛ.
WVTR sɔhwɛ: Bɔ sɔhwɛ gyinapɛn, ɔhyew ne ɔhyew a ɛkɔ soro ho amanneɛ.
Lamination-bond ahoɔden: Hwɛ sɛ ɛko tia delamination bere a wɔredannan, wɔresɔw ano na wɔrekora so.
Nsɔano ahoɔden: Kyerɛkyerɛ ɔkwan a wɔfa so sɔ hwɛ ne baabi a wogye tom ma tray ankasa no.
Leak testing: Fa vacuum, pressure-decay, bubble, dye anaa ɔkwan foforo a wɔapene so di dwuma.
Oxygen a aka: Sua bere a woakyekyere no akyi pɛɛ ne bere a wɔakyerɛ sɛ wode besie.
Gas a ɛwɔ mu: Hwɛ nsakrae a ɛba oxygen, carbon dioxide ne nitrogen mu bere a wɔde asie no.
Thickness profile: Hwɛ sɛ akwanside no yɛ pɛpɛɛpɛ, ɛyɛ den ne roll quality.
Puncture resistance: Hwɛ adwumayɛ mu hwɛ sɛnea nneɛma no anoano ne nkyekyɛmu asɛe.
Optical ne roll quality: Hwɛ haze, gloss, gels, scratches, wrinkles, telescoping ne edge alignment.
Shelf-life validation: Sɔ aduan ankasa ne nea wɔde ahyɛ mu nyinaa hwɛ wɔ tebea horow a wɔahyɛ da ayɛ sɛ wɔde nkɔnsɔnkɔnsɔn a ɛyɛ nwini wom mu.
PET anaa BOPET akyi fã no betumi aboa flexographic anaa gravure tintim a wɔahyɛ da ayɛ.
Sini a wɔatintim ho adwuma betumi ayɛ:
Brand ahyɛnsode ahorow
Nneɛma a wɔyɛ no din
Nneɛma a wɔde yɛ aduan ne aduannuru ho nsɛm
Akwankyerɛ a ɛfa nneɛma a wɔkora so ne sɛnea wobebue ho
Barcodes ne QR code ahorow
Date-code mmeae ahorow
Nneɛma a wɔyɛ no mfɛnsere a ɛda adi pefee
Nkyerɛwde agyiraehyɛde ma automatic tray sealers
Traceability ne batch ho nsɛm
Ɛsɛ sɛ sini a wɔatintim ho adwuma si adwinni, kɔla dodow, tintim a wɔsan tintim, aniwa agyiraehyɛde gyinabea, winding akwankyerɛ, ink nhyehyɛe ne afe afe nneɛma dodow a wɔkra no so dua.
Aduan-nkitahodi fata gyina PET a edi mũ, EVOH, tie-layer, adhesive, PE sealant, anti-fog ne tintim nhyehyɛe.
Ɛsɛ sɛ adetɔfo bisa nkrataa a ɛkyerɛ abasobɔde pɔtee a wɔapene so, a nea ɛwɔ hɔ ka ho:
Mfiridwuma ho nsɛm a wɔde kyerɛw krataa
Adansedi krataa a ɛkyerɛ sɛ wɔayɛ nhwehwɛmu
Aduan a wɔde di nkitaho ho mpaemuka
Migration anaa compliance sɔhwɛ amanneɛbɔ
OTR ne WVTR amanneɛbɔ ahorow
Seal-ahoɔden sɔhwɛ kwan
Nsɛm a ɛfa nneɛma a wɔabara ho
Batch traceability ho nsɛm
Destination-market ho nkrataa a wɔde kyerɛw
ISO 9001 yɛ quality-management-system adansedi na ɛnsɛ sɛ wɔde ma sɛ adanse a ɛfa nneɛma pɔtee bi ho a ɛkyerɛ sɛ sini biara di aduan a wɔde di nkitaho ho ahwehwɛde nyinaa so.
PET/EVOH/PE film no kura polymer abusua bɛboro biako na ɛnsɛ sɛ wɔka ho asɛm ara kwa sɛ mono-material anaasɛ amansan nyinaa recyclable film.
Sɛnea wobetumi asan de adi dwuma ankasa no gyina:
PET-ne-PE ntam nsonsonoe
EVOH a ɛwɔ mu
Tie layers ne lamination adhesive
Ink a wɔde tintim nhoma ne nneɛma a wɔde kata so
Tray mu nneɛma
Tumi a wotumi tetew anoano no ne tray no ho
Aduan a wɔde gu mu
Mpɔtam hɔ nneɛma a wɔboaboa ano ne nea wɔde hyehyɛ nneɛma
Destination-market design-for-recycling ahwehwɛde ahorow
Wobetumi ayɛ sini ahorow a akwanside kɛse wom a PE wom anaa PP pii wom sɛ adan a ɛtetew mu a wɔde wɔn adwene si nneɛma a wɔsan de di dwuma so, nanso ɛsɛ sɛ wɔde nneɛma a wɔde ahyɛ mu no mu nhwehwɛmu a edi mũ foa biribiara a wɔka sɛ wobetumi asan de adi dwuma no so.
Amanne 52-90 μm kɛse ne abodwokyɛre
Amanneɛbɔ 150-900 mm roll trɛw
Amanneɛbɔ roll tenten
Amanneɛ kwan so core diameter
Amanne roll mu duru ne maximum abɔnten diameter
Amanne kwan so winding akwankyerɛ
Amanneɛbɔ EVOH grade ne akwanside level
Amanneɛbɔ EVOH kɛse
Amanne tie-layer ne adhesive nhyehyɛe
Amanneɛ kwan so PE sealant formulation
Lock-seal anaasɛ hard-peel grade ahorow
Wɔayɛ grade ahorow a ɛnyɛ den sɛ wɔbɛpepa no wɔ ɔkwan soronko so
Aduru a wɔde ko tia sum kabii
Seal-through-contamination adwumayɛ
Nneɛma a wɔde yɛ nneɛma a ɛnyɛ den sɛ wɔbɛtow
Custom OTR ne WVTR botae ahorow
Flexographic anaa gravure a wɔde tintim nhoma
Aniwa agyiraehyɛde ne nkyerɛwee a wɔsan yɛ
Mfɛnsere a ɛda adi pefee ne mmeae a wɔde coding gu
Amanne cartons, labels ne export pallets
Ɛsɛ sɛ wɔbɔ film rolls a akwanside kɛse wom ho ban fi nsu, mfutuma, ɔhyew a ɛboro so, owia hann tẽẽ, nkɛntɛnso ne roll-edge a ɛsɛe ho.
Ebia nea ɛka nneɛma a wɔde kyekyere nneɛma ho no bi ne:
Nkotoku a ɛwɔ mu a ɛbɔ ho ban
Roll-end ahobammɔ
Ankorankoro a wɔde kɔ amannɔne nnaka
Batch ne specification nkyerɛwde ahorow
Nsɔano-afã ne winding-kwankyerɛ a wɔde kyerɛ
Pallet trɛw a wɔde kyekyere nneɛma ho
Ntwea so ne anoano ahobammɔ
Pallets a wɔde kɔ amannɔne a fumigation nnim
Agyiraehyɛde ahorow a ɛfa nneɛma a wɔde mena ho a ɛfa adetɔfo pɔtee bi ho
Ɛsɛ sɛ nhoma mmobɔwee kɔ so tra nea wɔde ahyɛ mu mfiase no mu wɔ baabi a ɛho tew na ɛhɔ yɛ kusuu a wɔkora so. Ɛsɛ sɛ wosi bere ne tebea horow a wɔkamfo kyerɛ sɛ wɔmfa nsie no so dua ma sini nhyehyɛe a etwa to no.
Nhyehyeɛ a wɔakyerɛkyerɛ mu a ɛwɔ akwansideɛ a ɛkorɔn: PET anaa BOPET ma ahoɔden, EVOH ma oxygen akwansideɛ na PE ma tray sealing.
Lock-seal adwumayɛ: Wɔayɛ ade a ɛyɛ gyinapɛn no sɛnea ɛbɛyɛ a wɔbɛto tray a ahobammɔ wom ne MAP gas a wɔde sie.
Amanne akwanside dodow: Wobetumi asiesie EVOH grade ne layer thickness sɛnea OTR botae ahorow a wɔapene so te.
Custom roll conversion: Wobetumi akyerɛ ne kɛse, ne tɛtrɛtɛ, ne tenten, ne core, ne kɛse ne ne twitwiw akwankyerɛ.
Mmoa a wɔde tintim: Logos, mfonini, traceability, aniwa agyiraehyɛde ne mfɛnsere a ɛda adi pefee wɔ hɔ.
Tray-ne-film a ɛne ne ho hyia: Wobetumi agyina PET/PE anaa PET/EVOH/PE tray nhwɛsode so nyansahyɛ ahorow.
MAP line mmoa: Wobetumi ahwɛ film no mu atia tray sealer, gas-flush nhyehyɛe ne ahoɔhare a wɔyɛ.
Sɔhwɛ mmoa: Wobetumi aka OTR, WVTR, nsɔano ahoɔden, nsuo a ɛtwetwe, residual-oxygen ne line-trial ahwehwɛdeɛ ho asɛm.
Nneɛma a wɔde kyekyere nneɛma a edi mũ: HSQY nso de tray a akwanside kɛse wom, PET/PE tray ne mfiri a wɔde siw tray ano ma.
Export service: Wobetumi ayɛ roll labeling, pallet packing ne amanaman ntam delivery ho nhyehyɛe.
Tray nneɛma, layer nhyehyɛe a edi mũ, nea ɔde ma, ade no mmara, mfonini anaa honam fam nhwɛsode
Tray nsusuwii, flange trɛw, compartment nhyehyɛe ne fill mu duru
Aduan su, srade a ɛwɔ mu, nsuo, ɔhome ne oxidation sensitivity
Nkwa nna a wɔhwehwɛ ne ɔhyew a wɔde sie
MAP gas afrafra a edi kan ne residual-oxygen botae
Headspace anaa gas-ne-product nsusuwii
Fa sɔhwɛ tebea ne unit ahorow si OTR ne WVTR so
Lock-seal, hard-peel anaa mmerɛw-peel ahwehwɛde
Anti-fog ne efĩ-sealing ahwehwɛde ahorow
Tray-sealing mfiri brand, mfonini ne nnwinnade nhyehyɛe
Gas-flush anaasɛ vacuum-ne-gas nhyehyɛe
Ahoɔhare a wɔde yɛ nneɛma a wɔyɛ
Film no kɛse, ne tɛtrɛtɛ ne ne roll tenten
Core mu diameter ne maximum roll akyi diameter
Maximum roll mu duru ne winding akwankyerɛ
Printing, aniwa agyiraehyɛde, transparent window ne coding ahwehwɛde ahorow
Aduan-nkitahodi, atutra, akwanside ne nkrataa a ɛyɛ papa ho ahwehwɛde
Sɔhwɛ dodow ne afe afe a wɔde di dwuma
Ɔman a wɔrekɔ, hyɛn gyinabea anaa address a wɔde bɛkɔ
Da a wɔsrɛɛ sɛ wɔde befi ase anaasɛ wɔde bɛkɔ
Ɛyɛ multilayer tray-sealing film a ɛka PET anaa BOPET bom ma ahoɔden, EVOH ma oxygen akwanside ne PE-based layer ma sealing to PE surface a ɛne no hyia.
EVOH brɛ oxygen, gas ne hua a ɛkɔ nipadua no mu ase. Ne dwumadie gyina EVOH grade, ne kɛseɛ, ne hyeɛ, ne nsuo ne ahobanbɔ a ɛnam layers a atwa ho ahyia so.
EVOH akwanside adwumayɛ yɛ nea ɛyɛ mmerɛw wɔ nsu a ɛyɛ nwini ho. PE layers a ɛko tia nsuo boa ma wɔbɔ EVOH layer no ho ban fi nsuo a ɛbɛda adi tẽẽ ho.
OTR susuw oxygen a ɛkɔ nipadua no mu, bere a WVTR susuw nsu a ɛyɛ hyew a ɛkɔ nipadua no mu. Wɔbɔ wɔn ho ban fi asiane ahorow a ɛwɔ nneɛma a wɔde kyekyere nneɛma mu ho na ɛhwehwɛ sɛ wɔyɛ sɔhwɛ tebea horow.
Mprempren ɔfã no ntintim OTR biako a wɔahyɛ ho bɔ wɔ amansan nyinaa mu. Ɛsɛ sɛ adetɔfo kyerɛ bo a wɔhwehwɛ no ka ɔhyew, ɔhyew, ne kɛse, gyinapɛn ne unit ahorow ho.
Sini biako biara nni hɔ a ebetumi akyerɛ sɛ ɛbɛtra hɔ akyɛ. Ɛsɛ sɛ wɔma tray akwanside, nsɔano mudi mu kura, ahotew, mframa a wɔde afrafra, aduan mu mmoawa nketenkete, oxygen a aka ne awɔw-nkɔnsɔnkɔnsɔn a wɔde di dwuma nso di ho adanse.
Dabi, mprempren gyinapɛn grade no yɛ akwanside kɛse lock-seal anaa weld-seal film. Easy-peel hwehwɛ sɛ wɔyɛ sealant a ɛyɛ soronko.
Lock seal de package ahobammɔ ne gas a wɔkora so di kan. Easy peel balances package ahobammɔ ne controlled consumer bue.
Standard PE sealant no yɛ nea wɔayɛ titiriw ama PET/PE, PET/EVOH/PE ne tray afoforo a ɛwɔ PE sealant a ɛne no hyia.
Ɛnyɛ nea ɛba ara kwa. Ebia PET soro a ɛnyɛ den bɛhwehwɛ sɛ wɔde PET tẽẽ anaa amansan nyinaa sealant grade.
Ɛnsɛ sɛ wɔfa no sɛ gyinapɛn a ɛne ne ho hyia. PP trays taa hia PV-compatible EVOH/PP anaasɛ lidding-film nhyehyɛe a ɛte saa ara.
Ɛnsɛ sɛ wɔde standard grade no di dwuma ara kwa sɛ ɛne CPET hyia anaasɛ wotumi de fononoo yɛ. CPET nsɔano sini a wɔahyira so ho hia.
Yiw, bere a wɔde ka tray a ɛyɛ akwanside kɛse a ɛne no hyia, nsɔano a wotumi de ho to so, gas a wɔde afra a ɛfata ne MAP nhyehyɛe a wɔagye atom ho no.
Standard lidding film no nyɛ nea ɛfata ankasa ma VSP. Vacuum skin packaging hwehwɛ sɛ wɔde thermoformable skin film ne nnwinnade titiriw bi.
Anti-fog nka mprempren gyinapɛn grade no ho. Wobetumi aka nea wɔayɛ no sɛnea wɔpɛ a ɛko tia sum kabii ho asɛm.
Dabi, wɔankyerɛ mprempren ade a wɔahyɛ da ayɛ no sɛ wobetumi de ahyɛ microwave mu.
Dabi, ɛho hia sɛ wɔde sini a wɔahyira so a wotumi de fononoo gu mu ne tray a wɔde fononoo gu mu a ɛne no hyia.
Wɔnkyerɛɛ mprempren gyinapɛn grade no sɛ freezer-safe. Sini a ɔhyew a ɛba fam hwehwɛ sɛ wɔma ɛyɛ nokware wɔ ɔkwan soronko so.
Mprempren gyinapɛn kwan no bɛyɛ 52–90 μm, a ne kɛse a wɔayɛ no sɛnea wɔpɛ no wɔ hɔ a egyina so si so dua.
Nhwɛsoɔ a ɛwɔ hɔ no bɛyɛ 150–900 mm. Ntrɛwmu a wɔapaw no bi ne mm 180, mm 320, mm 400 ne mm 640.
Reference standard roll tenten bɛyɛ 500 m, a custom conversion wɔ hɔ.
Nea ebetumi de aba ne oxygen a ɛkɔ mu, mframa a ɛyera, tray a ɛtumi fa mu, nsɔano a ɛtwetwe, nneɛma a wɔde home ne ɔhyew a ɛsakra.
Nea ɛtaa de ba ne tray flange a ɛne ne ho nhyia, film a wɔadan no, ɔhyew a ɛnnɔɔso, nhyɛso a ɛnsɛ anaasɛ bere tiaa a ɛtra hɔ.
Nnuru a wɔde siw ano a wɔapaw no tumi gyina efĩ kakraa bi ano, nanso ɛsɛ sɛ wɔda so ara ma flange no ho tew sɛnea wobetumi.
Aane. Ntintim betumi ayɛ ahyɛnsode, nneɛma a wɔde yɛ, nneɛma ho nsɛm, barcode, QR code, aniwa agyiraehyɛde ne mfɛnsere a ɛda adi.
Ɛyɛ multi-polymer nhyehyɛe na ɛnsɛ sɛ wɔka ho asɛm ara kwa sɛ wotumi san de di dwuma wɔ amansan nyinaa mu. Nneɛma a wɔde ahyɛ mu a edi mũ no hwehwɛ sɛ wɔyɛ nhwehwɛmu pɔtee a ɛfa gua pɔtee bi ho.
Mprempren MOQ a wɔde gyina hɔ ma no bɛyɛ kilogram 1,000. Sɔhwɛ dodow gyina stock, ntrɛwmu, akwanside nhyehyɛe ne tintim ahwehwɛde so.
Reference lead time no bɛyɛ nnafua 10–15 wɔ deposit ne final specification a wɔasi so dua akyi.
Wobetumi asusuw nhwɛsode anaa sɔhwɛ nhoma mmobɔwee ho ama tray a ɛne ne ho hyia, nsɔano ahoɔden, akwanside, MAP-line ne gas-retention sɔhwɛ.
Worehwehwɛ PET/EVOH/PE sealing-film a ɛyɛ akwanside kɛse, MAP lidding-film a wɔde ma anaasɛ lock-seal oxygen-barrier film ma aduan trays?
Di HSQY nkitaho na bisa mfiridwuma ho nyansahyɛ, tray a ɛne ne ho hyia mmoa, OTR ne WVTR ahwehwɛde, sɔhwɛ nhoma mmobɔwee, amanne kwan so tintim, adwumayɛbea bo ne amanaman ntam nneɛma a wɔde mena ho nsɛm.
Nneɛma a Wɔde Yɛ Adwuma
Plastik Krataa a Wɔde Yɛ Nneɛma