Umatshini wokuvala itreyi yokutya , obizwa ngokuba yi-tray sealer okanye umatshini wokuvala izikhongozeli zokutya, sisixhobo sokupakisha esivalela ifilimu yokugquma i-rollstock kwiitreyi zokutya ezenziwe kwangaphambili.
Ngokuxhomekeke kulwakhiwo lomatshini, i-tray sealer inokubonelela nge-atmospheric heat seal eqhelekileyo, i-gas-flush packaging, i-vacuum-and-gas modified atmosphere packaging, i-vacuum seating okanye i-vacuum skin packaging.
I-HSQY inikezela ngoomatshini bokuvala iitreyi zokutya ezizenzekelayo nezizenzekelayo ezisetyenziswa ngesandla, kwiindawo zokutyela, amashishini okuthatha ukutya, iivenkile ezinkulu, iikhitshi eziphambili, iinkampani zokupheka, abalungisi benyama, abapakishi beentlanzi, iifektri ezilungele ukutya kunye nemigca yokupakisha ukutya kwimizi-mveliso.
Umatshini ochanekileyo kufuneka ukhethwe ngokwemveliso yokutya, ubukhulu betreyi, izinto zetreyi, isakhiwo sesiciko kunye nefilimu, imveliso efunekayo, inkqubo yokupakisha, izixhobo ezikhoyo kunye nexesha elifunekayo lokugcinwa.
I-HSQY ibonelela ngezixhobo zokupakisha ezincinci zorhwebo, imveliso yokutya ephakathi kunye nokuvalwa kwetreyi yemizi-mveliso rhoqo.
| loMatshini | seCandelo | Inkqubo yokuPakisha | iSikhokelo |
|---|---|---|---|
| Isitywini seTreyi yesandla seTabletop | Malunga neetreyi ezingama-480 ngeyure kunye nomgodi omnye okanye ukuya kuthi ga kwiitreyi ezingama-800 ngeyure kunye neemolds ezikhethiweyo ezinemiqolo emibini | Ukuvalwa kobushushu okuqhelekileyo | Iindawo zokutyela, iivenkile zokutya, iikhawuntara zedeli, iinkampani ezintsha kunye nemveliso yovavanyo |
| Isitywini setreyi esizenzekelayo | Malunga neetreyi ezingama-480 ngeyure kwiimodeli ezikhethiweyo | Ukondla ifilimu ngokuzenzekelayo, ukusika kunye nokuvala ubushushu ngokulayisha itreyi ngesandla | Iikhitshi eziphambili, iinkampani zokulungisa ukutya kunye neefektri ezincinci zokutya |
| Isitywini seTray yeMephu yeGesi neFlush | Malunga neetreyi ezingama-240–360/iyure ezine-cavity enye okanye iitreyi ezingama-400–640/iyure ezinee-molds ezikhethiweyo ezine-cavity ezimbini | I-standard sealing, i-gas flushing okanye i-vacuum-and-gas MAP kuxhomekeke kwimodeli | Inyama, ukutya kwaselwandle, ukutya okubandayo, abavelisi bobisi kunye nokutya okutsha |
| Umatshini wokuPakisha uLusu oluVulekileyo | Malunga nemijikelo emi-2–3 ngomzuzu kwimodeli yesalathiso ye-HS330VSL | Ukupakishwa kwesikhumba se-vacuum okanye ukutywinwa kwetreyi ye-vacuum ethile yesicelo | Iivenkile zokutya ezithengisa inyama, iintlanzi zaselwandle, itshizi kunye neevenkile zokutya ezithengiswa ngexabiso eliphezulu |
| Isitywini setreyi esizenzekelayo esiqhubekayo | Malunga neetreyi eziyi-1,300–2,000/ngeyure kwiimodeli ezikhethiweyo ze-HS580AT kunye ne-HS810TG | Ukuvala ubushushu ngokuzenzekelayo, ukufunxa igesi okanye ukupakishwa kwe-vacuum kunye negesi kuxhomekeke kwindlela ecwangcisiweyo ngayo | Iifektri ezilungele ukutya kwimizi-mveliso, iiproteni ezisetyenziswa kwimizi-mveliso kunye nemigca yokupakisha enomthamo omkhulu |
Iziphumo ezidwelisiweyo zixabiso lesalathiso elivela kwiimodeli ezikhethiweyo ze-HSQY. Isantya sokwenyani semveliso sixhomekeke kubukhulu betreyi, inani leembobo zesikhunta, isantya sokulayisha somsebenzisi, ixesha lokucoca i-vacuum, ixesha lokucoca igesi, ukondla ifilimu, ukuphakama kwemveliso kunye nokuphathwa kwezantsi.
| Uthotho lweeModeli | Ububanzi beFilimu obuphezulu | Isalathiso sesiphumo | Isalathiso Ubungakanani beTrayi obuphezulu | Amandla kunye nezixhobo |
|---|---|---|---|---|
| zeHS-1 / HS-3 / HS-5 Uthotho lweetafile zesandla |
180–265 mm | Iitreyi ezingama-480 ngeyure ezinesithuba esinye; ukuya kuthi ga kwiitreyi ezingama-800 ngeyure ezineendawo ezikhethiweyo ezinesithuba ezimbini | Kufikelela kwi-325 × 265 × 100 mm kwiimodeli ezikhethiweyo | 220V / 50Hz; malunga ne-1 kW |
| -HS-160E / HS-220E / HS-190YE lweNcwadi Uthotho lweNtsimbi Engagqwaliyo ye |
260–320 mm | Iitreyi ezingama-480 ngeyure ezinesigqubuthelo esinye; ukuya kuthi ga kwiitreyi ezingama-800 ngeyure ezineemoldi ezikhethiweyo ezinesigqubuthelo ezibini | Kuxhomekeke kwisikhunta esikhethiweyo kunye nomzekelo | 220V / 50Hz; malunga ne-0.6–0.8 kW |
| Uthotho lwe -HS250T / HS300T / HS280YT oluzenzekelayo |
245–310 mm | Malunga neetreyi ezingama-480 ngeyure | Ukususela malunga ne-200 × 140 × 80 mm ukuya kwi-260 × 180 × 100 mm | 220V / 50Hz; malunga ne-0.6–0.8 kW |
| Uthotho lwe-HS305L-V / HS305L-E MAP Tray Sealer |
280 mm | Iitreyi ezingama-240–360 ngeyure ezinesithuba esinye; Iitreyi ezingama-400–640 ngeyure ezinesithuba ezimbini | 310 × 220 × 60 mm enesithuba esinye okanye 200 × 140 × 60 mm enesithuba ezimbini | 220V / 50Hz; 1.5–2.5 kW; umoya ocinezelweyo ongu-0.6–0.8 MPa; imodeli ye-vacuum ekhethiweyo isebenzisa ipompo ye-20 m³/h |
| -HS330VSL Vacuum Uthotho lokuPakisha ulusu lwe |
330 mm | Malunga nemijikelo emi-2–3 ngomzuzu | 390 × 270 × 60 mm enesithuba esinye okanye 270 × 180 × 60 mm enesithuba ezimbini | 380V / 50Hz; malunga ne-4 kW; 63 m³/h pump vacuum |
| Uthotho lwe-HS580AT oluQhubekekayo oluZenzekelayo |
580 mm | Malunga neetreyi eziyi-1,300–1,500 ngeyure | 200 × 140 × 60 mm kunye nefomathi yesalathiso esineengxangxasi ezintathu | 220V / 50Hz; malunga ne-2.5–5.5 kW; umoya ocinezelweyo 0.6–0.8 MPa; imodeli ye-vacuum malunga ne-100 m³/h |
| Uthotho lweHS810TG oluneziphumo eziphezulu oluzenzekelayo |
560 mm | Malunga neetreyi ezingama-2,000 ngeyure | 200 × 140 × 60 mm kunye nefomathi yesalathiso esineengxande ezintandathu | 220V / 50Hz; malunga ne-3.3 kW; umoya ocinezelweyo 0.6–0.8 MPa |
Ezi nkcukacha ziyimilinganiselo yesalathiso kwiimodeli ezikhethiweyo ze-HSQY. I-voltage, iplagi, umbane, ubungakanani betreyi, umngxuma womngundo kunye noqwalaselo lomatshini kufuneka kuqinisekiswe ngaphambi kokuba ku-odolwe.
Izitywini zetreyi ezenziwe ngesandla zisebenzisa i-lever esetyenziswa ngesandla okanye i-sliding mold ukuze zicinezele isixhobo sokutywina esishushu nxamnye nefilimu yokugquma kunye ne-tray flange.
Zifanelekile kwezi:
Iindawo zokutyela zokutya
Iikhawuntara zeDeli
Amashishini amancinci okupheka
Iivenkile zokutya
Iinkampani ezintsha zokulungiselela ukutya
Uvavanyo lwemveliso entsha
Iikhitshi zorhwebo ezinomthamo ophantsi
Oomatshini abasebenza ngezandla banikezela ngexabiso eliphantsi lemali, ubukhulu obuncinci kunye nokusebenza okulula. Imida yabo ibandakanya ukuxhomekeka okukhulu kwisantya somsebenzisi, ukuhambelana okuphantsi kwemveliso kunye nomsebenzi wezandla ongaphezulu kunezixhobo ezizenzekelayo.
Ii-semi-automatic tray sealers zihlala zifuna ukuba umqhubi alayishe aze asuse ii-trey ngelixa umatshini eyondla ifilimu ngokuzenzekelayo, elawula umjikelo wokutywina kwaye esika ifilimu.
Babonelela ngesisombululo esisebenzayo esiphakathi kwiinkampani ezifuna imveliso ehambelanayo kune-manual sealer kodwa ezingakafuni inkqubo eqhubekayo ekwi-intanethi.
Iingenelo eziqhelekileyo ziquka:
Ukufakwa kwefilimu ngokuzenzekelayo
Ukusika ifilimu ecocekileyo
Ixesha lokutywina elizinzileyo ngakumbi
Umzamo womqhubi onciphileyo
Imfuneko yendawo encinci yomgangatho
Utshintsho olukhawulezileyo lwesikhunta kwiisayizi ezahlukeneyo zetreyi
Oomatshini bokuvala iitreyi ngokuzenzekelayo baqhubeka nokuthutha iitreyi ngokusebenzisa izikhululo zokufunxa iifilimu, zokuzibeka, zokuzitywina kunye nezokusika.
Ngokuxhomekeke kuyilo lomgca wemveliso, zinokudityaniswa nezi zinto zilandelayo:
Izithinteli zetreyi ezizenzekelayo
Izixhobo zokuzalisa ukutya
Izikali zeentloko ezininzi
Iinkqubo zokulinganisa isosi okanye ulwelo
Iitshekhi zokulinganisa
Izixhobo zokubona isinyithi
IiConveyors
Izixhobo zokufaka isiciko ezifakwayo
Oomatshini bokulebhelisha
Iikhowudi ze-Inkjet okanye ze-laser
Iinkqubo zokupakisha iibhokisi kunye nokufaka iipalethi
Izixhobo ezizenzekelayo zilungele kakhulu iitreyi ezisemgangathweni, ukulayisha imveliso okuphindaphindwayo kunye neeshedyuli zemveliso eziqhubekayo.
Ukuvalwa kobushushu obusemoyeni kuvala itreyi ngaphandle kokususa okanye ukutshintsha ngabom umoya ongaphakathi kwiphakheji.
Isetyenziswa kakhulu kwizidlo zokutya ezithathwayo, ukutya okune-deli, iidizethi, iimveliso zokubhaka, imveliso entsha kunye neemveliso ezifakwe efrijini okanye ezisasazwa ngosuku olufanayo.
Umatshini weMAP okhupha igesi ungenisa igesi yomgangatho wokutya kwindawo yetreyi ngaphambi kokuba uyivale. Igesi isusa inxalenye yomoya oqhelekileyo kodwa ayinakudala inqanaba elifanayo le-oxygen eseleyo njengenkqubo ye-vacuum-and-gas.
I-GAS-flush MAP ingafaneleka kwizidlo ezikhethiweyo ezilungisiweyo, ukutya okubhakiweyo, imveliso kunye neemveliso ezibandayo apho kufuneka umoya olawulwayo.
I-MAP ye-vacuum-and-gas iqala isuse uninzi lomoya kwigumbi ize ingenise umxube wegesi olawulwayo ngaphambi kokuba itreyi ivalwe.
Le nkqubo inokubonelela ngeoksijini eseleyo elawulwayo ngakumbi kunegesi elula, kodwa ifuna ipompo ye-vacuum, inkqubo yokulawula igesi, itreyi efanelekileyo, ifilimu enomqobo ophezulu kunye nenkqubo yokuvala eqinisekisiweyo.
Ukupakisha ulusu lwe-vacuum kusebenzisa ifilimu yolusu efudumeleyo ehambelana ngokusondeleyo nokutya kwaye ibotshelelwe kwitreyi ehambelanayo okanye kumphezulu ongasemva.
I-VSP inceda ekuthinteleni ukungasebenzi kwemveliso, ukunciphisa umthamo weepakeji zasimahla kunye nokudala umboniso wentengiso okumgangatho ophezulu onemilinganiselo emithathu.
Isetyenziswa kakhulu kwinyama yodidi oluphezulu, intlanzi, ukutya kwaselwandle, itshizi kunye neemveliso zeproteni ezilungisiweyo. I-VSP ifuna ifilimu ekhethekileyo, uyilo lwetreyi, ubushushu kunye nolawulo lwe-vacuum.
Ukuvalwa kwetreyi yokucoca kususa umoya ngaphambi kokufaka ifilimu yokugquma. Akufuneki ngokuzenzekelayo kuphathwe njengokufana nokupakishwa kwesikhumba sokucoca ngokuzenzekelayo.
Imbonakalo yokugqibela yephakheji, indlela esebenza ngayo ifilimu kunye neemveliso zokutya ezifanelekileyo zixhomekeke ekubeni umatshini usebenzisa ifilimu enesigqubuthelo esithe tyaba, ifilimu eguquguqukayo ye-vacuum okanye ifilimu yesikhumba eyenziwe nge-thermoformed.
| Thelekisa | i-Atmospheric Heat Seal | MAP | VSP |
|---|---|---|---|
| Unyango Lomoya | Umoya oqhelekileyo uhlala ngaphakathi | Umoya uyasuswa okanye ususwe uze utshintshwe ngumxube wegesi olawulwayo | Umoya uyakhutshwa kwaye ifilimu eshushu ihambelana nemveliso |
| Uhlobo lweFilimu | Ifilimu yokugquma ehambelanayo eqhelekileyo | Ifilimu yokugquma enemiqobo ephezulu idla ngokufuneka | Ifilimu yesikhumba se-vacuum enokuguqulwa ibe yi-thermoformable |
| Inkangeleko yePhakheji | Ifilimu ethe tyaba ngaphezulu kwetreyi | Ifilimu ethe tyaba ephezulu enesithuba segesi | Ifilimu ilandela ngokusondeleyo uyilo lwemveliso |
| Ukutya Okuqhelekileyo | Ukutya okuthathwayo, ukutya okumnandi, ibhega kunye neemveliso ezithengiswa kancinci | Inyama entsha, inkukhu, ukutya kwaselwandle, itshizi kunye nokutya okubandayo | Inyama yexabiso eliphezulu, intlanzi, ukutya kwaselwandle, itshizi kunye neendawo zokuthengisa ezixabisa kakhulu |
| Ubunzima bezixhobo | Eyona iphantsi | Ifuna ulawulo lwegesi kwaye mhlawumbi nepompo ye-vacuum | Ifuna i-vacuum, i-film heating kunye nezixhobo ezikhethekileyo zesikhumba |
Oomatshini bokuvala iitreyi zeHSQY banokulungiselelwa izinto ezahlukeneyo zetreyi, kodwa itreyi nganye kufuneka ihambelane nefilimu yokugquma kunye nesixhobo sokutywina esihambelanayo.
| Izinto zeTreyi | Isicelo esiqhelekileyo | Izinto eziqwalaselwayo kwiFilimu nakumatshini |
|---|---|---|
| Itreyi yePP | Ukutya okulungisiweyo, ukutya okuthathwe ekhaya, ukutya okubandayo kunye nokutya okufakwe kwi-microwave | Ifuna umaleko we-sealant ohambelana ne-PP kunye neemeko zokufudumeza eziqinisekisiweyo ze-microwave okanye ze-heater |
| Itreyi ye-APET okanye ye-PET | Iisaladi, imveliso, ivenkile yokubhaka, iidizethi kunye nokutya okutsha okubandayo | Ifuna ifilimu yokutywina ye-PET ngqo okanye ifilimu ehambelana noqweqwe lwetreyi |
| Itreyi yePET/PE | Inyama, ukutya kwaselwandle, ukutya okubandayo kunye nokupakishwa kokutya kweMAP | Isebenzisa ifilimu yePET/PE okanye yeBOPET/PE ehambelana nomphezulu wokutywina wePE |
| Itreyi yeCPET | Ukutya okulungisiweyo okuqandisiweyo, okutyiwa kwi-microwave nokutyiwa kwi-oven | Ifuna ifilimu ehambelanayo eqinisekisiweyo kwinkqubo yokufudumeza okanye yokupheka ecetywayo |
| Itreyi ye-PP/EVOH okanye ye-PET/EVOH | I-MAP yenyama, ukutya kwaselwandle, itshizi kunye nokutya okubandayo okusasazwa ixesha elide | Ifuna ifilimu yokugquma ehambelanayo enomqobo ophezulu kunye nesitywini esingavuziyo |
| Itreyi yeAluminiyam | Iimveliso zebhaka, ukutya okulungisiweyo kunye nokutya okufakwe kwi-oven | Ifuna i-heat-seal coating ehambelana ne-aluminium kunye nezixhobo ezifanelekileyo |
| Ibhodi yephepha okanye itreyi yefayibha | Ukutya okulungisiweyo, imveliso kunye nokupakishwa okugxile ekuzinzeni | Itreyi kufuneka ifake i-coating evalekayo okanye i-liner ehambelana nefilimu ekhethiweyo. |
Izinto ze-HSQY ezinxulumene Ifilimu yokutywina itreyi yePP, Ifilimu yokutywina itreyi yePET, Ifilimu yokutywina itreyi yePET/PE kunye Ifilimu yokutywina itreyi ye-CPET.
Ukulayisha itreyi: Itreyi engenanto izaliswe yimveliso yokutya.
Ukuhlolwa kweFlange: Ukutya, ioyile, isosi kunye nokufuma kususwa kwiflange yokutywina apho kunokwenzeka khona.
Indawo yetreyi: Itreyi egcweleyo ingena okanye ifakwa ngaphakathi kwimold eyenzelwe wena.
Ukubeka isalathisi sefilimu: Ifilimu yokugquma i-rollstock ibekwe phezu kwetreyi kunye nomaleko ochanekileyo wokutywina ujonge ezantsi.
Unyango lomoya: Oomatshini bomoya baqhubeka ngqo nokuvala, ngelixa oomatshini be-MAP okanye be-vacuum besusa umoya okanye bengenisa igesi ngokwemijikelo ecwangcisiweyo.
Ukuvalwa kobushushu: Ipleyiti yokuvalwa eshushu isebenzisa ubushushu obulawulwayo, uxinzelelo kunye nexesha lokuhlala.
Ukusika ifilimu: Umatshini usika ifilimu ujikeleze iflegi yetreyi okanye ubuyisele umva intambo yefilimu eseleyo.
Ukukhupha iphakheji: Itreyi evaliweyo ishiya isikhunta ize iye kuhlolwa, ukulebhelisha okanye ukupakisha ibhokisi.
Bala inani leetreyi ezifunekayo ngeyure, ishifti kunye nosuku lokusebenza. Bandakanya imfuno ephezulu, utshintsho lwemveliso, ixesha lokucoca, ikhefu kunye nokukhula kwexesha elizayo.
Nika ubude bangaphandle betreyi, ububanzi, ubunzulu, ububanzi beflengi, irediyasi yekona, uyilo lwegumbi kunye nokuphakama okuphezulu kwemveliso.
Gqiba ekubeni iphakheji ifuna ukuvalwa kobushushu okulula, ukufuthwa ngegesi, i-vacuum-and-gas MAP, i-vacuum sealing okanye i-VSP. Akufuneki kukhethwe umatshini ngaphambi kokuba kuchazwe inkqubo yokupakisha efunekayo.
Nika iisampulu zetreyi kunye nefilimu nanini na xa kunokwenzeka. Isixhobo sokubumba umatshini, ipleyiti yokutywina, ubushushu kunye nenkqubo yokusika kufuneka zihambelane nezixhobo zokupakisha zorhwebo.
Qinisekisa i-voltage ekhoyo, i-frequency, i-phase, iplagi, uxinzelelo lomoya ocinezelweyo, umthamo womoya, unikezelo lwegesi kunye nendawo yokufakela.
Izixhobo ezenziwe ngesandla zinciphisa utyalo-mali lokuqala kodwa zifuna umsebenzi omninzi. Izixhobo ezizenzekelayo zinciphisa ukuphathwa kweetreyi kodwa zifuna inkqubo yemveliso esemgangathweni ngakumbi kunye notyalo-mali olukhulu.
Abathengi abaceba iimveliso ezininzi kufuneka bakhethe umatshini onobubanzi obaneleyo befilimu, indawo yokubumba kunye nokukwazi ukutshintsha ngokukhawuleza ubungakanani betreyi yexesha elizayo.
Isikhunta sixhasa itreyi ngexesha lokuvala kwaye sibeka iflengi phantsi kwepleyiti yokuvala kunye nemela yokusika.
Uyilo lwesikhunta kufuneka luqwalasele oku:
Ubukhulu bangaphandle betreyi
Ububanzi beFlange kunye nerediyasi yekona
Ubunzulu betreyi
Uyilo lwegumbi
Ukuqina kwetreyi
Ukuphakama kwemveliso ngaphezulu kwetreyi
Inani leemingxuma ngomjikelo ngamnye
Iprofayili yokusika ifilimu
Iitshaneli zokuhamba kwegesi
Iitshaneli zokucoca umoya
Ukukhupha nokususa itreyi
I-HSQY inokuphuhlisa iimolds ezenziwe ngokwezifiso ngokusekelwe kwiisampulu zetreyi, imizobo okanye ubukhulu obuvunyiweyo.
Umatshini wokuvala itreyi yeMAP yinxalenye enye kuphela yenkqubo epheleleyo yokupakisha umoya eguquliweyo.
Iprojekthi yeMAP yorhwebo ingafuna:
Itreyi enesithintelo esiphezulu esingenagesi
Ifilimu yokugquma ehambelanayo enemiqobo ephezulu
Ioksijini ekumgangatho wokutya, i-carbon dioxide okanye unikezelo lwe-nitrogen
Umxube wegesi okanye isilinda yegesi exutywe kwangaphambili
Umlawuli woxinzelelo lwegesi
Impompo yokufunxa umoya apho kufuneka khona
Uvavanyo lwe-oksijini eseleyo
Uvavanyo lokuvuza kunye nokuqina kwesitywina
Iimeko ze-cold-chain eziqinisekisiweyo
Ukuqinisekiswa kwexesha lokugcinwa kokutya okuthile
Abathengi abaphuhlisa ukupakisha iMAP banokuphonononga iiHSQY's Iitreyi zeMAP, Iitreyi zePP ezinemiqobo ephezulu kunye neefilimu zokugquma ezihambelanayo.
I-VSP ifuna okungaphezulu kokongeza ipompo ye-vacuum kwi-tray sealer eqhelekileyo.
Inkqubo epheleleyo kufuneka iquke:
Umatshini okwaziyo ukusebenza nge-VSP
Ifilimu yesikhumba esingena vacuum ehambelanayo
Itreyi okanye ibhodi engasemva enomphezulu wokuvala ohambelanayo
Ubunzulu obaneleyo bokwenza ifilimu
Impompo yokufunxa efanelekileyo
Ulawulo lokufudumeza ifilimu
Ukususwa kokuphakama kwemveliso
Uvavanyo lokubhoboza nokukhusela amathambo
Abathengi banokuphonononga ii-HSQY's Uluhlu lwetreyi yeVSP xa kusenziwa inkqubo epheleleyo yokupakisha ulusu.
Iitreyi zokutywina zipakisha ipasta, ukutya kwerayisi, izitya zenyama, imifuno, iisosi, iikhari, ukutya okulungiselela ukutya kunye nokutya okulungiselelwe izinto ezininzi.
Oomatshini beMAP kunye neVSP bangasetyenziselwa inyama yenkomo, inyama yehagu, imvana, inyama egayiweyo, iisoseji, inkukhu kunye neturkey xa bedityaniswa neetreyi ezifanelekileyo, iifilimu kunye neenkqubo zegesi.
Iintlanzi ezifakwe kwi-fish fillets, ii-shrimp, ii-shellfish kunye neentlanzi zaselwandle zingasebenzisa upakisho olune-high-barrier MAP okanye i-VSP ngokuxhomekeke kwimveliso, i-cold chain kunye neemfuno zokuboniswa.
I-standard heat sealing, iifilm eziphefumlayo okanye i-MAP esetyenziswa ngokukodwa ingasetyenziselwa iisaladi, amaqunube, iziqhamo ezisikiweyo, imifuno, amakhowa kunye nemveliso ye-deli.
Itshizi, iimveliso zebhotolo, iidizethi zobisi kunye nokutya kobisi okubandayo kunokusebenzisa ukupakisha itreyi ekhuhla lula, evaleka kwakhona okanye enemiqobo emininzi.
Iikeyiki, iipastries, iipuddings, iidessert kunye neemveliso zokubhaka zingasebenzisa i-atmospheric sealing, i-anti-fog film okanye iipakethe ezikhethiweyo zokucoca ngegesi.
Iitreyi zokutya ze-CPET kunye ne-PP zingavalwa ukuze zisetyenziswe ekuphekeni kwiinqwelomoya, kwizibhedlele, kwizikolo, kwiintolongo, kwiindawo zokuthatha umhlalaphantsi kunye nokusasazwa kwekhitshi eliphakathi.
Izixhobo zokutywina iitreyi zokutya kufuneka zifakwe kwaye zisetyenziswe phantsi kwenkqubo ebhaliweyo yokhuseleko lokutya kunye nokucoca.
Izinto ezibalulekileyo ekufuneka uziqwalasele xa ucocekile ziquka:
Ukwakhiwa kwentsimbi engenasici kwindawo yokutya
Ukufikelela lula kwi-mold yetreyi
Ukususwa kokutya, isosi, ioyile kunye neengceba zefilimu
Ukucoca imijelo ye-vacuum kunye negesi
Ukukhuselwa kwezixhobo zombane kumswakama
Iikhemikhali zokucoca ezikhuselekileyo ekutyeni
Ireyithi yokucoca ebhaliweyo
Ukuhlolwa kweepleyiti zokuvala kunye neemela zokusika
Indlela yokucoca evumelekileyo ixhomekeke kukhuseleko lombane kunye nolwakhiwo lomatshini. Musa ukusebenzisa amanzi anoxinzelelo oluphezulu ngaphandle kokuba imodeli ekhethiweyo yenzelwe ngokukodwa kwaye ivunyiwe ukuba ihlanjwe ngamanzi.
Ukugcinwa kokhuseleko kunceda ekunciphiseni iziphene zesitywina, inkunkuma yefilimu kunye nexesha lokungasebenzi elingalindelekanga.
Ukugcinwa rhoqo kungabandakanya:
Ukucoca ipleyiti yokutywina kunye nokungunda
Ukuhlola iimela zokusika
Ukujonga izinto zokufudumeza kunye nezinzwa zobushushu
Ukuhlola iipayipi zomoya kunye nezixhobo
Ukujonga ioyile yepompo ye-vacuum kunye neefilitha
Ukuhlola imigca yegesi kunye nabalawuli
Ukujonga iirola kunye neesensa zefilimu
Ukuthambisa izixhobo zoomatshini ezivunyiweyo
Ukujonga iindawo zokumisa ngexesha likaxakeka kunye nokutshintsha izinto zokhuseleko
Ukurekhoda amaxesha okugcinwa kunye nokutshintshwa
Abathengi kufuneka baxoxe ngezinto zokufudumeza ezingasetyenziswanga, abalawuli bobushushu, iimela zokusika, izitywini, iisensa, iindawo zomoya kunye nezinto ezisetyenziswayo xa beodola umatshini.
Ngaphambi kokuba umatshini uthunyelwe, i-HSQY inokujonga iitreyi zomthengi, ifilimu, umbane, iplagi, umoya ocinezelweyo, umbane wegesi kunye nemveliso efunekayo.
Ukugunyazisa kungabandakanya:
Ukudibanisa umatshini kunye nonxibelelwano lwezinto eziluncedo
Ukufakwa kwesikhunta
Ukulayisha kunye nokulandelela ifilimu
Ubushushu, uxinzelelo kunye nohlengahlengiso lwexesha lokuhlala
Ukuseta ipharamitha ye-vacuum kunye negesi
Ukuvalwa kwesilingo ngezixhobo zorhwebo
Uqeqesho lwabaqhubi
Uqeqesho lokucoca nokugcina izinto zisemgangathweni
Uphononongo lwezixhobo ezingasetyenziswanga
Amanqanaba ezixhobo ezahlukeneyo: Oomatshini abasebenza ngesandla, abaphezulu kwetafile, abazenzekelayo kunye nabaqhubekekayo bayafumaneka.
Iinkqubo ezininzi zokupakisha: Izisombululo ze-heat seal eziqhelekileyo, i-gas flush, i-vacuum-and-gas MAP kunye ne-VSP zinokuxoxwa ngazo.
Iimolds zetreyi ezenziwe ngokwezifiso: Iimolds zingaphuhliswa ngokwemilinganiselo yetreyi, imilo kunye neemfuno zomngxuma.
Ukuhambelana kwetreyi nefilimu: I-HSQY ibonelela ngeetreyi zePP, PET, PET/PE, CPET, MAP kunye neVSP ezineefilimu zokugquma ezifanelekileyo.
Uluhlu lwemveliso oluguquguqukayo: Izixhobo zigubungela iibhetshi ezincinci zorhwebo ngokuveliswa okuqhubekayo okungaphezulu kweetreyi ezili-1,000 ngeyure.
Ukwenziwa ngokwezifiso kweVolthi: Ulungelelwaniso lweVolthi, iifrequency kunye neeplagi zinokujongwa kumazwe ahlukeneyo apho uya khona.
Inkxaso yovavanyo lobuchwephesha: Iitreyi zorhwebo kunye neefilimu zinokujongwa ngaphambi kokuba kumiselwe umatshini wokugqibela.
Inkqubo epheleleyo yokupakisha: Iitreyi, iifilimu, iimold kunye nezixhobo zinokufunyanwa kumthengisi omnye.
Ukupakisha impahla kwamanye amazwe: Oomatshini banokupakishwa ukuze bathunyelwe elwandle okanye emoyeni.
Amaxwebhu obuchwephesha: Ulwazi lokusebenza, ukugcinwa kunye nokuseta umatshini lunokunikezelwa ngokwemodeli ekhethiweyo.
Ukuze ufumane ingcebiso echanekileyo yomatshini kunye nekowuteshini, nceda unikeze ulwazi oluninzi kangangoko kunokwenzeka:
Imveliso yokutya
Ubushushu bokuzalisa ukutya
Izinto zetreyi
Iisampulu zetreyi ebonakalayo
Ubude bangaphandle betreyi, ububanzi kunye nobunzulu
Ububanzi beflegi yetreyi kunye nerediyasi yekona
Inani lamacandelo etreyi
Ukuphakama okuphezulu kokutya ngaphezu kwetreyi
Ulwakhiwo lwefilimu yesigqubuthelo
Ububanzi befilimu, ubukhulu kunye nobubanzi bomqukumbelo
Imveliso efunekayo ngeyure
Iiyure zokusebenza ngeshifti nganye
Imfuneko eyenziwa ngesandla, ezenzekelayo okanye ezenzekelayo
Inkqubo yomoya, i-MAP, i-vacuum okanye i-VSP
Umxube wegesi yeMAP
Ioksijini eseleyo ekujoliswe kuyo
Ixesha elichithwe kwishelufu ekujoliswe kuyo
I-voltage ekhoyo, i-frequency kunye ne-phase
Uhlobo lweplagi olufunekayo
Uxinzelelo lomoya oluxinzelelweyo kunye nomthamo okhoyo
Ubonelelo lwegesi olukumgangatho wokutya olufumanekayo
Indawo yokufakela ekhoyo
Ukuhlanganiswa okufunekayo okuphambili nokusezantsi
Ulwimi olufunekayo kwiindlela zokulawula kunye neencwadana
Iphakheji yezinto ezifunekayo
Ilizwe oya kulo, izibuko okanye idilesi yokuhanjiswa
Ifaka ubushushu kunye noxinzelelo ekubopheni ifilimu yokugquma kwitreyi eyenziwe kwangaphambili. Ngokuxhomekeke kwimodeli, inokususa umoya, ikhuphe igesi okanye ivelise iipakethe zesikhumba ezingenanto.
Isixhobo sokuvala iitreyi esiqhelekileyo sivala itreyi eqinileyo ngefilimu ephezulu. Umatshini wokupakisha i-vacuum ususa umoya kwibhegi okanye kwiphakheji. Ezinye izixhobo zokuvala iitreyi ziquka imisebenzi ye-vacuum, i-MAP okanye i-VSP, kodwa ezi zifuna uhlengahlengiso oluthile lomatshini.
I-gas flush isusa umoya ngokungenisa igesi kwitreyi. I-Vacuum-gas MAP iqala isuse uninzi lomoya ize ingenise umxube wegesi, ngokuqhelekileyo ivumela i-oxygen eseleyo elawulwayo ngakumbi.
I-MAP igcina indawo elawulwayo yegesi ngaphezu kokutya. I-VSP isusa umoya kwaye yenze ifilimu ijikeleze imveliso, inciphisa indawo ekhululekileyo yentloko kwaye ithintele ukutya.
Ezinye iimashini eziphambili zinokuxhasa iinkqubo ezininzi ngokusebenzisa izixhobo ezahlukeneyo kunye noqwalaselo. Iimashini eziqhelekileyo zesandla okanye ezisisiseko ezizenzekelayo akufuneki zithathwe njengezixhasa zonke iinkqubo.
Oomatshini abakhethiweyo banokulungiselelwa i-PP, i-APET, i-PET/PE, i-CPET, iplastiki enemiqobo ephezulu, i-aluminium kunye neetreyi zefayibha ezigqunyiweyo. Ukuhambelana kuxhomekeke kwimold, ifilimu kunye neemeko zokutywina.
Hayi. Umaleko wefilimu otywina ubushushu kufuneka uhambelane nezinto okanye uqweqwe olukwiflengi yetreyi. Iitreyi zePP, PET, PE-coated PET, CPET kunye ne-aluminium zinokufuna iifilimu ezahlukeneyo.
Oomatshini abakhethiweyo be-HSQY badwelisa malunga neetreyi ezingama-480 ngeyure ezine-mold enomqolo omnye kunye neetreyi ezifikelela kuma-800 ngeyure ezine-configurations ezikhethiweyo ezinemigca emibini. Imveliso yokwenyani ixhomekeke kwinkqubo yomqhubi kunye neyokulayisha itreyi.
Oomatshini abakhethiweyo be-HSQY babonelela ngeziphumo zereferensi ukusuka kwiitreyi ezimalunga ne-1,300 ukuya kwi-2,000 ngeyure. Iziphumo zokwenyani zixhomekeke kwimingxunya yesikhunta, ubungakanani betreyi kunye nenkqubo yokupakisha.
Ingakwazi. Amanqanaba okucoca nge-vacuum kunye ne-gas-flush ongeza ixesha kumjikelo ngamnye, ngoko ke imveliso ye-MAP inokuba ngaphantsi kunemveliso yokuvala ubushushu emoyeni kumatshini omnye.
Lo matshini unokunceda ekudaleni iphakheji elawulwayo nengavuziyo, kodwa ixesha lokugcinwa kwayo lixhomekeke kumgangatho wokutya, ucoceko, isithintelo setreyi, isithintelo sefilimu, umxube wegesi, ukuqina kwesitywina kunye nobushushu bokugcina.
Ewe, kodwa i-flange yetreyi kufuneka ihlale icocekile kwaye yomile apho kunokwenzeka khona. Isosi, ioyile kunye namaqhekeza okutya anokwenza imijelo evuzayo. Ifilimu ehambelanayo yokuvala ungcoliseko nayo inokufuneka.
Ewe, ukuba itreyi yePP okanye yeCPET kunye nefilimu yokugquma zifanelekile kumjikelo we-microwave ocetywayo. Ukutywinwa komatshini akwenzi ukuba iphakheji ye-microwave ikhuseleke.
Oomatshini abakhethiweyo banokuvala iitreyi ze-CPET kunye ne-aluminium ngefilimu yokugquma ehambelanayo kunye nefilimu yokugquma efakwa kwi-oven. Iphakheji epheleleyo kufuneka iqinisekiswe ubushushu be-oven kunye nexesha elicwangcisiweyo.
Oomatshini abaqhelekileyo abasebenza ngesandla basenokungafuni moya ocinezelweyo. Iimodeli ezininzi ezizenzekelayo, ii-MAP kunye nezizenzekelayo zifuna umoya wangaphandle, oqhele ukuba yi-0.6–0.8 MPa kwizixhobo ezikhethiweyo ze-HSQY.
Iimpompo zevacuum zibandakanyiwe okanye zichazwe kuphela kwiindlela ezikhethiweyo zevacuum, i-vacuum-gas okanye i-VSP. Oomatshini bokutshiza igesi kuphela kunye noomatshini bokuvala ubushushu abasisiseko abanakubandakanya ipompo yevacuum.
Iinketho ze-voltage, i-frequency kunye neeplagi zinokujongwa ngokwelizwe apho kuya khona. Umbane ofunekayo kufuneka uqinisekiswe ngaphambi kokuba usetyenziswe.
Ewe, xa kukho ii-molds ezitshintshanayo kwaye zonke ii-trey sizes zihlala ngaphakathi kobubanzi befilimu yomatshini, indawo ye-mold kunye nemida yobunzulu be-trey.
Ixesha lokutshintsha isikhunta lixhomekeke kumatshini kunye noyilo lwezixhobo. Uyilo lokutyibilika nolungenazo izixhobo lunokunciphisa ixesha lokutshintsha, kodwa inkqubo echanekileyo kufuneka iqinisekiswe kwimodeli ekhethiweyo.
Izizathu ezinokubakho ziquka ifilimu engahambelaniyo, icala lokutywina elibuyiselwe umva, ubushushu obungonelanga, ixesha elifutshane lokuhlala, uxinzelelo olunganelanga, iflange engcolisiweyo okanye ipleyiti yokutywina engalinganiyo.
Ukuvuza kunokubangelwa kukutya okukwiflange, imibimbi yefilimu, ukugqobhoka, ukuqhekeka kwetreyi, ukuvuza kwemisele, useto olungalunganga okanye isixhobo sokusika nokuvala esonakeleyo.
Ukugcinwa rhoqo kuquka ukucoca ipleyiti yokubumba kunye nokutywina, ukuhlola iimela zokusika, ukujonga izinto zokufudumeza, ukugcina iindawo ezisebenzisa umoya kunye nokulungisa ipompo ye-vacuum apho ifakiwe khona.
Ewe. I-HSQY ibonelela ngeetreyi ze-PP, PET, PET/PE, CPET, MAP, VSP kunye neetreyi ezineebhanti eziphezulu kunye neefilimu zokutywina ezihambelanayo kunye neemolds zomatshini ezenzelwe wena.
Iisampulu zetreyi kunye nefilimu zinokuphononongwa ukuze kuphuhliswe ukungunda kunye novavanyo lokutywina. Imveliso yokutya, imveliso efunekayo kunye nenkqubo yokupakishwa nayo kufuneka ibonelelwe.
Nika imveliso yokutya, izinto zetreyi, ubungakanani betreyi, ulwakhiwo lwefilimu, imveliso efunekayo, inkqubo yokupakisha, i-voltage, unikezelo lomoya ocinezelweyo, imfuneko yegesi kunye nelizwe ekuyiwa kulo.
Ngaba ufuna isixhobo sokutywina iitreyi ngesandla, umatshini wokutywina izikhongozeli zokutya ozenzekelayo, umatshini wokutywina iitreyi zeMAP, umatshini weVSP okanye umgca wokupakishwa kokutya ozenzekelayo?
Nxibelelana ne-HSQY ukuze ucele iingcebiso zomatshini, iinkcukacha zobugcisa, iimolds ezenziwe ngokwezifiso, ukuthelekiswa kwetreyi kunye nefilimu, inkxaso yovavanyo, amaxabiso efektri kunye nolwazi lokuthunyelwa kwamanye amazwe.
Udidi lweMveliso